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Cutting Characteristics of Dry Turning Using Compressed Air

Abstract

The purposes of using cutting fluid during cutting have been cooling, lubricating, chip washing, and anti-corroding. However, the present manufacturing industry restricts the use of cutting fluid because cutting fluid contains poisonous substances which are harmful to the human body. Therefore dry cutting becomes an unavoidable assignment and a lot of researches have studied cutting methods without using cutting fluid. Because dry turning is a continuous work, tools life is reduced by continuous heat generation and surface gets rough due to reduced lubrication, so it is important to consider these situations. In this paper, the way of selecting the optimal machining condition by the minimum number of experiments and the effectiveness of using compressed air in high hardness materials through Taguchi method have been found. Dry cutting using compressed air showed better cutting characteristics than normal dry cutting with respect to by cutting force, tool wear, and surface roughness. Also, the optimal machining condition f3r dry cutting using compressed air could be selected through Taguchi method.

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참고문헌 (10)

  1. National Institute for Occupational Safety and Health, February 1998, Criteria for a Recommended Standard Occupational Exposures to Metalworking Fluids, US. Dept. of Health and Human Services, CDC. NIOSH 
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  7. Klocke, F., and Eisenblatter, G., 1997, 'Dry cutting', Keynote papers, Annals of CIRP, Vol. 46, No. 2, pp. 519-526 
  8. El-Wardany, T. I., Mohammed, E., and Elbestawi, M.A., 1996, 'Cutting Temperature of Ceramic Tools in High Speed Machining of Difficult-to-cut Materials', Int. J. Mach. Tools Manufact, Vol. 36, No. 5, pp. 611-634 
  9. Kim, S. W., Ahn, C. S., and Lee, D. W., 2000, 'Evaluation of Machinability by Cutting Environments in High-Speed Machining of Difficult-to-cut Materials', Journal of the Korean Society of Machine Tool Engineers, Vol. 9, No. 6, pp. 158-163 
  10. Jin, M., Noguchi, H., and Murakawa, M., 2001, 'Environmentally friendly dry cutting using heat absorption tool', Transactions of NAMRI/SME, Vol. 29, pp. 235-242 

이 논문을 인용한 문헌 (3)

  1. Kim, Joon-Hyun ; Song, Chun-Sam ; Kim, Jong-Hyeong ; Jang, Dong-Young ; Kim, Joo-Hyun 2007. "The Parametric Influence on Focused Ion Beam Processing of Silicon" 한국공작기계학회논문집 = Transactions of the Korean society of machine tool engineers, 16(2): 70~77 
  2. Lee, Jong-Hwan ; Kwon, Dong-Hee ; Park, Jin-Hyo ; Kim, Byung-Min ; Jung, Yoong-Ho ; Kang, Myung-Chang ; Lee, Seong-Yong ; Kim, Jeong-Suk 2007. "The Characteristics of Damaged Layer According to Depth of Cut in Micro Endmilling" 한국공작기계학회논문집 = Transactions of the Korean society of machine tool engineers, 16(5): 77~83 
  3. Jeon, Young-Seog ; Jang, Sung-Min ; Kang, Shin-Gil 2010. "Influence of fixed pressure on the machining accuracy of inner diameter of hollow shaft" 한국공작기계학회지 = Journal of the Korean society of machine tool engineers, 19(3): 381~387 

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