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수소스테이션용 유압 압축기 개발
Development of Hydraulic Compressor for Hydrogen Station 원문보기

한국기계가공학회지 = Journal of the Korean Society of Manufacturing Process Engineers, v.17 no.6, 2018년, pp.158 - 163  

조성민 (한국가스안전공사) ,  노경길 (한국가스안전공사) ,  염지웅 (한국가스안전공사) ,  이승국 (한국가스안전공사) ,  류성기 (경상대학교 기계항공공학부, 항공연)

Abstract AI-Helper 아이콘AI-Helper

Major producers have already built compressors since World War I and have been monopolizing all domestic and overseas markets based on the accumulated technology, and the dependency of the manufacturers over the entire industry is deepening. Therefore, it is expected that the technological gap with ...

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AI 본문요약
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제안 방법

  • A correlation analysis was performed by comparing the modeling results with the properties measured in the tests. The theoretical formulation to calculate each element during structural analysis was selected, and the tensile test results were converted from nominal stress and strain to true stress and strain. Then while applying them to the structural analysis, the parts mismatched with the test results were modified.
  • The theoretical formulation to calculate each element during structural analysis was selected, and the tensile test results were converted from nominal stress and strain to true stress and strain. Then while applying them to the structural analysis, the parts mismatched with the test results were modified. After this correlation analysis, the test and structural analyses obtained very similar load-displacement curves (see Fig.
  • This study aims to perform localization development for a hydraulic compressor that can meet the following requirements: cost reduction, efficiency improvement, eco-friendliness, broad operation range, compatibility for low- and high-capacities, size reduction, simple operation, and easy maintenance.
  • This high-pressure hydrogen compressor maximizes power efficiency by hydraulically moving the piston inside the cylinder without rotational drives(such as crank shaft, piston rod, and impeller), which are applied for compressing the gas in general 30 MPa compressors. This study constructed a system that compresses and discharges hydrogen using a cylinder and piston with no rotational driver. A two-step compression structure was applied in which a 30 MPa pressure is applied in stage 1 and then a 50 MPa pressure is applied in stage 2.
  • 02 to 6000 mm/s. To measure the strain, images were taken with a high-speed camera and the correlations of the digital images were analyzed. For the specimens, dog-bone types fabricated by wire cutting were used to concentrate cracks at the central part.

대상 데이터

  • As a result, two types of materials were selected,. SCM440 and SUS316, which are chromium-molybdenum steel and austenitic stainless steel, respectively.
  • This product was designed with a two-step compression structure to generate a maximum compressive force of 50 MPa. SCM440 was selected as the material. It showed excellent mechanical performance in the structural analysis among the materials appropriate for a high temperature and pressure environment.
  • The performance of the developed model was examined for two materials (SCM440 and SUS316), which were selected in the appropriate material selection step in Section 2.1.

데이터처리

  • The same shapes as the specimens used for the properties tests were modeled. A correlation analysis was performed by comparing the modeling results with the properties measured in the tests. The theoretical formulation to calculate each element during structural analysis was selected, and the tensile test results were converted from nominal stress and strain to true stress and strain.

이론/모형

  • The hydrogen compressor cannot use a hexagonal element that has a high degree of freedom for strain because it has an asymmetric shape due to the piece cover. To improve the deficiencies of tetra elements (which are likely to generate high stress and stress resistance), the quadratic solid element to which a quadratic equation was applied among the elements in ANSYS was used[4,5].
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참고문헌 (8)

  1. 10.14775/ksmpe.2016.15.2.089 Lee, H. R., Ahn, J. H., Shin, J. O., Kim, H. Y., "Design of a Cylinder Valve Solenoid for a CNG Vehicle using Electromagnetic Field Analysis," The Korea Society of Manufacturing Process Engineers, Vol. 15, No. 2, 2018, pp. 89-96, 2018. 

  2. 10.1243/0957650991537545 G. Bidini, C. N. Gfimaldi, L. Postrioti, “Performance analysis of a hydraulic air compressor”, SAGE., Vol. 213, Issue. 3, 1999, pp. 191-203, May 1999. 

  3. Gasche, J.L., Ferreira, R.T.S., Prata, A.T., “Pressure distributions along eccentric circular valve reeds of hermetic compressors, Proceedings of the International Compressor”, Engineering Conference an Purdue West Lafayette, USA, Ⅳ,pp. 1189-1198, 1992. 

  4. 10.9725/kstle-2013.29.2.105 Cho, I. S., “Dynamic Behavior Characteristics of Piston in Reciprocating Compressor”, Journal of the KSTLE Vol. 29, No. 2, pp. 105-110, 2013. 

  5. 10.14775/ksmpe.2018.17.4.104 Lee, S. S., Chung, W. J., Lim, D. J., Cha, T. H., Kim, T. S, Lee, J. S., Choi, K. S. “SimulationXⓇ based Modeling for Valve-Plate Notch Design of Variable Swash-Plate Axial Piston Pump”, Journal of the Korean Society of Manufacturing Process Engineers, Vol. 17, No. 4, pp. 104-112, 2018. 

  6. Kim, M. W., Hur, K. D., Ye, S. D, “Finite Element Analysis for the Piston Pump Tube Design”, Journal of the Korean Society of Manufacturing Process Engineers, pp. 108-109, 2015. 

  7. Hibbit, ABAQUS/STANDARD User’s manual Ver. 5.8, Karlsson & Sorensen, INC., 1998. 

  8. 10.14775/ksmpe.2018.17.1.153 Han, K. T., "A Study on Pressure Vessel using Cold Stretch Method," The Korea Society of Manufacturing Process Engineers, Vol. 17, No. 1, 2018, pp. 153-160, 2018. 

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