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Carbon aerogels used as a binder for granularized materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electr

Carbon aerogels used as a binder for granularized materials, including other forms of carbon and metal additives, are cast onto carbon or metal fiber substrates to form composite carbon thin film sheets. The thin film sheets are utilized in electrochemical energy storage applications, such as electrochemical double layer capacitors (aerocapacitors), lithium based battery insertion electrodes, fuel cell electrodes, and electrocapacitive deionization electrodes. The composite carbon foam may be formed by prior known processes, but with the solid particles being added during the liquid phase of the process, i.e. prior to gelation. The other forms of carbon may include carbon microspheres, carbon powder, carbon aerogel powder or particles, graphite carbons. Metal and/or carbon fibers may be added for increased conductivity. The choice of materials and fibers will depend on the electrolyte used and the relative trade off of system resistivty and power to system energy.

대표청구항

An electrode comprising a composite carbon foam derived from the pyrolysis of mixtures of granularized material, polyhydroxybenzene compounds, and formaldehyde or furfural, the composite carbon foam having a surface area between about 100 m2/g to about 1200 m2/g.

An electrode comprising a composite carbon foam derived from the pyrolysis of mixtures of granularized material, polyhydroxybenzene compounds, and formaldehyde or furfural, the composite carbon foam having a surface area between about 100 m2/g to about 1200 m2/g.