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특허 상세정보

Carbon/carbon friction material

국가/구분 United States(US) Patent 등록
국제특허분류(IPC7판) B32B-009/00   
미국특허분류(USC) 428/408 ; 428/212 ; 428/368 ; 428/426 ; 428/428 ; 428/446 ; 428/689 ; 428/669 ; 428/701 ; 428/702 ; 428/704 ; 427/226 ; 427/228 ; 427/379 ; 427/402 ; 264/029.4
출원번호 US-0960664 (1997-10-03)
발명자 / 주소
출원인 / 주소
대리인 / 주소
    Palguta
인용정보 피인용 횟수 : 30  인용 특허 : 23
초록

This invention describes the infiltration methods used to incorporate ceramic additives in carbon/carbon brake disc preforms. Aqueous vacuum infiltration techniques were employed. Both methods were effective in achieving homogeneous dispersion of ceramic additives throughout brake disc thickness. Heat treatment processes were developed to convert oxide additives to more refractory phases. Both temperature and N.sub.2 overpressure were precisely controlled during conversion. By using the additives, infiltration routes, and heat treatment schedules, brake ...

대표
청구항

[ We claim:] [1.] A process of making a carbon/carbon composite friction material member, comprising the steps of:providing a colloidal ceramic solution comprising one of SiO.sub.2 and AlO(OH),controllably infiltrating the colloidal ceramic solution into a carbon/carbon preform,drying the preform,heating the preform to convert the colloidal ceramic to a respective refractory material of SiC and AlN,densifying the preform with elemental carbon to provide the preform with a matrix of carbon, andheat treating the preform to graphitize the carbon/carbon pref...

이 특허에 인용된 특허 (23)

  1. McAllister Lawrence E. (Granger IN) Jannasch Norman E. (South Bend IN). Barrier coating and penetrant providing oxidation protection for carbon-carbon materials. USP1989064837073.
  2. Reven Frederick V. (Homewood IL). Coating to prevent the oxidation of electrodes during electric furnace steel making. USP1984124487804.
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  4. Warren James W. (24300 Aetna St. Woodland Hills CA 91367). Composite article and method of making same. USP1983084397901.
  5. Veltri Richard D. (East Hartford CT) Galasso Francis S. (Manchester CT). Composite silicon carbide/silicon nitride coatings for carbon-carbon materials. USP1984094472476.
  6. Toriyama Motohiro (Kasugai JPX) Kawamura Sukezo (Inuyama JPX). Composition for coating bioceramics, method for coating bioceramics therewith, and composite bioceramics produced therew. USP1991014988362.
  7. Streckert Holger H. (San Diego CA) Bujas Roko S. (Leucadia CA). Fiber-reinforced refractory composites. USP1992075133993.
  8. Prescott Thomas J. (Troy MI). Metal base coating composition comprising chromium, silica and phosphate and process for coating metal therewith. USP1987034647316.
  9. Rossi Nicholas J. (Littleton CO). Method for applying a refractory layer on a surface and the layer produced thereby. USP1989054833025.
  10. Nishio Hiroaki (Kawasaki JPX) Watanabe Keiji (Kawasaki JPX) Sato Michitaka (Kawasaki JPX). Method for manufacturing carbon material having good resistance to oxidation by coating the carbon material with an inor. USP1992055114749.
  11. Tani Eiji (Tosu JPX) Shobu Kazuhisa (Tosu JPX) Watanabe Tadahiko (Tosu JPX). Method for the preparation of silicon carbide-carbon fiber composite. USP1994035294460.
  12. Fitzgibbons Jerry M. (Cahokia IL) French James E. (Ballwin MO). Method of applying ceramic coating compositions to ceramic or metallic substrate. USP1997055626923.
  13. Milewski John V. (Los Alamos NM). Method of producing silicon carbide articles. USP1985044513030.
  14. Carter John A. (Arlington TX). Oxidation protection for carbon/carbon composites. USP1996075536574.
  15. Gray Paul E. (La Costa CA). Oxidation resistant refractory coated carbon-carbon composites. USP1990014894286.
  16. Gray Paul B. (Bonita CA). Oxidation-inhibited carbon-carbon composites. USP1989014795677.
  17. Bauer Dieter W. (La Habra Heights CA). Power transmission and energy absorbing systems. USP1981094291794.
  18. Goedtke Peter (Mnchen DEX) Blenninger Ernst (Mnchen DEX) Lechner Manfred (Mnchen DEX) Papenburg Ulrich (Burgdorf DEX) Sindlhauser Peter (Probstried DEX) Goetz Ulrich (Buching DEX). Process for manufacturing an oxidation-stable component on a CFC base, particularly for space travel. USP1995015380475.
  19. Cavalier Jean-Claude (Le Pian Medoc FRX) Nale Alain (Saint Romain La Virvee FRX). Process for obtaining an article made of a carbon-containing composite material protected against oxidation. USP1992045102698.
  20. Tawil Henri,FRX ; Bernard Xavier,FRX ; Cavalier jean-Claude,FRX. Process for protecting products made of composite material containing carbon against oxidation, and products obtained b. USP1998035725955.
  21. Uemura Seiichi (Tokyo JPX) Sohda Yoshio (Machida JPX) Kohno Takefumi (Yokohama JPX). Process of manufacturing carbon fibers with high chemical stability. USP1995035399378.
  22. Haluska Loren A. (Midland MI) Michael Keith W. (Midland MI). Protective electronic coatings using filled polysilazanes. USP1995075436083.
  23. De Castro Luiz D. (Bradford on Avon GB2). Sol-gel method of making silicon carbide and of protecting a substrate. USP1993105256448.

이 특허를 인용한 특허 피인용횟수: 30

  1. Walker,Terence B.; Booker,Laurie A.; Shreve,Michelle L.; Koucouthakis,Manuel G.. Bi-or tri-layer anti-oxidation system for carbon composite brakes. USP2009037501181.
  2. Thompson,William D.; Snyder,David R.; Webb,Robert T.. Carbon brake disk having noncarbonic material therein and method for making same. USP2007057211208.
  3. Ichikawa, Shigeru; Kamiya, Sumio; Yamada, Koji; Sasaki, Hironori. Carbon composite materials comprising particles of metal carbides dispersed therein and method for producing the same. USP2011118058197.
  4. Komori,Kentaro; Yoshida,Satoshi; Takahashi,Atsushi. Carbon fiber composite material and wet friction member. USP2009017476439.
  5. Troester, Jeffrey; Fryska, Slawomir T.. Carbon fiber preforms. USP2018049944526.
  6. Koucouthakis, Manuel G.; Shreve, Michelle L.; Thompson, Ken A.; Spross, Michael N.; Booker, Laurie A.; Walker, Terence B.. Coated carbon brake disc materials. USP2004046726753.
  7. Koucouthakis, Manuel G.; Shreve, Michelle L.; Thompson, Ken A.; Spross, Michael N.; Booker, Laurie A.; Walker, Terence B.. Coated carbon brake disc materials. USP2005056886668.
  8. Masatsugu Nakanishi JP; Masataka Kawabata JP; Atsushi Suzuki JP; Atsushi Shirasawa JP. Friction material and method of producing the same. USP2002076423668.
  9. Walker,Terence B.; Golecki,Ilan; Booker,Laurie A.. High temperature oxidation inhibitors for carbon-carbon friction materials. USP2006107118805.
  10. La Forest, Mark L.; Fryska, Slawomir T.; Flask, David; Troester, Jeffrey. In situ carbonization of a resin to form a carbon-carbon composite. USP20180710022890.
  11. Huang, Dai; Lewis, Richard T.; Lewis, Irwin C.; Snyder, David. Manufacture of carbon composites by hot pressing. USP2005046878331.
  12. Murphy, Martin. Material for a brake disc. USP2015028962083.
  13. Gray, Paul E.. Melt-infiltrated pitch-pan preforms. USP2004066749937.
  14. . Method for modifying the properties of a freeform fabricated part. USP2001056228437.
  15. Walker, Terence B.; Golecki, Ilan; Booker, Laurie A.. Method for simultaneously protecting carbon-containing components against catalytic oxidation and high temperature non-catalytic oxidation. USP2005046884467.
  16. Rollin, Magali; Pailler, René; Cataldi, Michel; Baud, Sandrine; Jacquemard, Pascale. Method of fabricating a friction part out of carbon/carbon composite material. USP2012098268393.
  17. Le Costaouec, Jean-Francois; Perea, Paul. Method of forming borides in carbon composites. USP2017089725803.
  18. La Forest, Mark L.; Fryska, Slawomir T.. Method of making carbon fiber preforms. USP20180710035305.
  19. Thebault, Jacques; Pailler, Rene; Ichard, Jean-Christophe. Method of siliciding thermostructural composite materials, and parts obtained by the method. USP2012098261891.
  20. Schmidt, Wayde R.. Modified freeform fabricated part and a method for modifying the properties of a freeform fabricated part. USP2003076593008.
  21. Troester, Jeffrey; Fryska, Slawomir T.; Flask, David. Multilayered carbon-carbon composite. USP20181110131113.
  22. Gray,Paul E.. Process for manufacturing friction material suitable for use as brake lining. USP2006067067077.
  23. Goller, Ralf Siegfried; Orlandi, Marco; Piavani, Riccardo. Shaped composite material. USP2013018349231.
  24. Villalobos, Guillermo R.; Hunt, Michael; Sadowski, Bryan; Sanghera, Jasbinder S.; Aggarwal, Ishwar D.. Situ grown SiC coatings on carbon materials. USP2017059663374.
  25. Tomoto,Hideki. Sliding element for seals and their process of manufacturing. USP2007097264877.
  26. Perea, Paul. System and method for ceramic doping of carbon fiber composite structures. USP2017119822834.
  27. Le Costaouec, Jean-Francois; Perea, Paul. Systems and methods for carbon structures incorporating silicon carbide whiskers. USP20180610000425.
  28. Le Costaouec, Jean-Francois; Perea, Paul. Systems and methods for carbon-carbon materials incorporating yttrium and zirconium compounds. USP2018059970497.
  29. Kawabata Masataka,JPX ; Suzuki Atsushi,JPX. Wet type friction material. USP2001116316083.
  30. Schmidt, Ronald P.; Kalser, David A.. Woven preform for structural joints. USP2005046874543.