Decorative sheet or molding comprising fibers and fillers and process for its production
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
B32B-005/16
B32B-021/02
출원번호
US-0072253
(2002-02-08)
우선권정보
DE-0006762 (2001-02-14)
§371/§102 date
19941011
(19941011)
발명자
/ 주소
Schuren, Geer
Van Der Vorst, Chris
출원인 / 주소
Trespa International B.V.
대리인 / 주소
ProPat, L.L.C.
인용정보
피인용 횟수 :
21인용 특허 :
7
초록▼
A decorative sheet or a molding, in particular suitable for indoor or outdoor applications on buildings, is in each case composed of a single- or multi-layer core, monolaterally or bilaterally laminated with decorative layer(s) The core layer(s) comprise(s) wood fibers, cellulose fibers, or timber s
A decorative sheet or a molding, in particular suitable for indoor or outdoor applications on buildings, is in each case composed of a single- or multi-layer core, monolaterally or bilaterally laminated with decorative layer(s) The core layer(s) comprise(s) wood fibers, cellulose fibers, or timber sawdust products and also an organic or inorganic filler material, and a hot-curing resin. The particle size of the filler material is smaller than the thickness of the fibers or of the timber sawdust products in the core layer(s). These core layer(s) are composed of from 15 to 80% by weight of fibers or of timber sawdust products, from 10 to 75% by weight of filler material, and from 10 to 50% by weight of resin, based in each case on the total weight of the core layer(s).
대표청구항▼
1. A decorative sheet or a molding for indoor or outdoor applications on buildings made from a monolaterally or bilaterally decorative-layer-laminated, pressed single- or multilap core layer made from wood fibers, cellulose fibers, a mixture of wood fibers and cellulose fibers, or from timber sawdus
1. A decorative sheet or a molding for indoor or outdoor applications on buildings made from a monolaterally or bilaterally decorative-layer-laminated, pressed single- or multilap core layer made from wood fibers, cellulose fibers, a mixture of wood fibers and cellulose fibers, or from timber sawdust products, where the fibers or the timber sawdust products have been impregnated with a heat-curing resin as binder and are surrounded by the binder, wherein the core layer comprises a filler material whose particle size is smaller than the thickness of the individual fibers or of the timber sawdust products, wherein the particle size of the filler material is in the range of from 5 to 50 microns.2. The decorative sheet or the molding as claimed in claim 1, wherein the core layer is composed of from 15 to 80% by weight of fibers or of timber sawdust products, from 10 to 75% by weight of filer material, and from 10 to 50% by weight of resin, based in each case on the total weight of the core layer.3. The decorative sheet or the molding as claimed in claim 1, wherein the core layer encompasses from 25 to 75% by weight of fibers or of timber sawdust products, from 20 to 50% by weight of filler material, and from 15 to 35% by weight of resin, based in each case on the total weight of the core layer.4. The decorative sheet or the molding as claimed in claim 1, wherein the filler material is thermally stable up to 200° C. and neither hydrolyzable nor hygroscopic, and is composed of inorganic or organic material.5. The decorative sheet or the molding as claimed in claim 1, wherein the filer material comprises an inorganic material selected from the group consisting of talc, chalk, dolomite, aluminum hydroxide, magnesium hydroxide, barium sulfate, perlite, diatomite, mica, calcium carbonate, and mixtures of these.6. The decorative sheet or the molding as claimed in claim 1, wherein the filler material is composed of organic materials, said organic materials comprising at least one member selected from the group consisting of ground residues of high-pressure laminate sheets, sawdust produced from high-pressure laminate sheets when the sheets are cut, ground recycled high-pressure laminate sheets, ground residues of timber sawdust products, wood fibers, and cellulose fibers.7. The decorative sheet or the molding as claimed in claim 1, wherein the water content of the core layer prior to press-molding to give a prepreg is from 0.5 to 10% by weight, based on the total weight of the core layer.8. The decorative sheet or the molding as claimed in claim 1, wherein the water absorption of the sheet decreases as the content of the filler material rises, at a resin content of from 20 to 25% by weight.9. The decorative sheet or the molding as claimed in claim 8, wherein the filler material is an inorganic filler and the volume swelling of the sheet decreases as inorganic filler content rises, at a resin content of from 20 to 25% by weight.10. The decorative sheet or the molding as claimed in claim 8, wherein the filler material is an organic filler and the volume swelling of the sheet remains almost constant as organic filler content rises, at a resin content of from 20 to 25% by weight.11. The decorative sheet as claimed in claim 8, wherein the flexural strength of the sheet with up to 50% by weight content of filler material is at most 20% lower than the flexural strength of a sheet in whose core layer no filler material is present.12. An article comprising the sheet or the molding of claim 1 for external cladding of buildings in the form of a curtain facade, of a panel screening a wall or roof, or of cladding for a balcony, or of a parapet panel or apron panel, or else for the internal lining of walls or furniture, or of wet-rooms or laboratory equipment.
Osborn Peter G. (Bourne End GB2) Osmond Desmond W. J. (Windsor GB2) Thorpe Barrie J. (Stockport GB2), Inorganic reinforcing phase dispersed and bonded to polymer matrix.
Hododi Andrei (Calea Serban Voda No. 270 ; bloc 14 ; sc.B ; et 6 ; sector 4 R-75207 Bucharest ROX), Wood substitute based on lignocellulosic and inorganic materials, method for obtaining the same and use.
※ AI-Helper는 부적절한 답변을 할 수 있습니다.