[특허]Panelized wall system utilizing trough-edge building panels

Jmaes Hardie Research PTY Limited

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특허 상세정보

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Panelized wall system utilizing trough-edge building panels

특허상세정보
국가/구분	United States(US) Patent 등록
국제특허분류(IPC7판)	E04D-001/36 E04D-001/00
미국특허분류(USC)	052/459; 052/460; 052/461; 052/464; 052/800.1; 052/716.1; 052/514; 052/514.5; 428/057; 428/063
출원번호	US-0306911 (2002-11-27)
발명자 / 주소	Gleeson,James A. Peng,Weiling
출원인 / 주소	Jmaes Hardie Research PTY Limited
대리인 / 주소	Knobbe Martens Olson &
인용정보	피인용 횟수 : 26 인용 특허 : 16

초록
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Disclosed herein are panelized wall systems and methods for their construction, wherein the wall systems have elastomeric joints that are resistant to cracking. The walls are constructed with trough-edge building panels. The trough-edge building panels are preferably fiber cement. The front surface of each panel has a trough adjacent to an edge of the panel. Panels are fastened to a frame with the trough-edges adjacent to each other. A joint tape is applied to the seam between the panels such that the edges of the joint tape fall within the troughs of th...

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What is claimed is: 1. A method of constructing a panelized wall system, comprising: obtaining a plurality of trough-edge building panels, wherein each trough-edge building panel comprises a building panel comprising a front surface, a back surface, and a plurality of edges and a trough on the front surface of the panel extending along an edge of the panel, wherein the trough is spaced inwardly from the edge of the panel, the trough is sized and configured to accept an edge of a backing material applied over a seam between adjacent panels, and the trough comprises a wall and a floor, wherein a side of the trough proximate to the edge of the panel forms the wall and the floor of the trough is lower than a surface of the panel between the wall of the trough and the edge of the panel; positioning the back surfaces of at least a first and a second trough-edge building panel over a frame, wherein an edge of the first panel along which a trough extends is adjacent to an edge of the second panel along which a trough extends, forming a seam between the first and second panels; fastening the building panels to the frame; and forming an elastomeric joint comprising a backing material adhered over the seam between the first and the second panels, wherein the edges of the backing material are accepted by the troughs extending along the edges of the first and second panels. 2. The method of claim 1, wherein the panels are fiber cement. 3. The method of claim 1, wherein the adjacent panels are positioned with no gap therebetween. 4. The method of claim 1, wherein teh adjacent panels are positioned with a gap therebetween. 5. The method of claim 4, wherein the gap is about ⅛" wide. 6. The method of claim 4, wherein the elastomeric joint further comprises a caulk applied to the seam between the panels. 7. The method of claim 6, wherein the caulk is a polyurthane caulk. 8. The method of claim 1, wherein the backing material is a fabric. 9. The method of claim 8, wherein the backing material is from about 0.0005" to about 0.04" thick. 10. The method of claim 8, wherein the fabric is a non-woven polyester fabric. 11. The method of claim 8, wherein the fabric is a polyamide mesh. 12. The method of claim 1, wherein the backing material is about 3" wide. 13. The method of claim 1, wherein the backing material is applied as a joint tape, wherein the joint tape comprises an adhesive preapplied to a face of the backing material. 14. The method of claim 1, wherein the elastomeric joint further comprises a joint filler applied over the backing material. 15. The method of claim 14, wherein the joint filler is a ceramic putty. 16. The method of claim 15, wherein the elastomeric joint further comprises an elastomeric joint filler applied over the ceramic putty. 17. The method of claim 1 further comprising applying an elastomeric finish to the panelized wall system. 18. The method of claim 17, wherein the elastomeric finish comprises an elastomeric primer and an elastomeric texture layer. 19. The method of claim 17, wherein the elastomeric finish is a texture coating. 20. The method of claim 1, wherein the frame is a wood frame. 21. The method of claim 1, wherein the frame comprises shear panels. 22. The method of claim 1, wherein the frame comprises a moisture barrier. 23. The method of claim 1, wherein the frame comprises a water break. 24. A panelized wall system comprising a frame; a plurality of trough-edge building panels fastened to the frame, wherein each trough-edge building panel comprises: a building panel comprising a front surface, a back surface, and a plurality of edges and a trough on the front surface of the panel extending along an edge of the panel, wherein the trough is spaced inwardly from the edge of the panel, the trough is sized and configured to accept an edge of a backing material applied over a seam between adjacent panels, and the trough comprises a wall and a floor, wherein a side of the trough proximate to the edge of the panel forms the wall and the floor of the trough is lower than a surface of the panel between the wall of the trough and the edge of the panel; and wherein the back surfaces of at least a first and a second trough-edge building panels are positioned over the frame, wherein an edge of the first panel along which a trough extends is adjacent to an edge of the second panel along which a trough extends, forming a seam between the first and second panels; and an elastomeric joint comprising a backing material adhered over the seam between the first and the second panels, wherein the edges of the backing material are accepted by the troughs extending along the edges of the first and second panels. 25. The panelized wall system of claim 24, wherein the panels are fiber cement. 26. The panelized wall system of claim 24, wherein the adjacent panels are positioned with no gap therebetween. 27. The panelized wall system of claim 24, wherein the adjacent panels are positioned with a gap therebetween. 28. The panelized wall system of claim 27, wherein the gap is about ⅛" wide. 29. The panelized wall system of claim 27, wherein the elastomeric joint further comprises a caulk applied to the seam between the panels. 30. The panelized wall system of claim 29, wherein the caulk is a polyurethane caulk. 31. The panelized wall system of claim 24, wherein the backing material is a fabric. 32. The panelized wall system of claim 31, wherein the backing material is from about 0.0005" to about 0. 04" thick. 33. The panelized wall system of claim 31, wherein the fabric is a non-woven polyester fabric. 34. The panelized wall system of claim 31, wherein the fabric is a polyamide mesh. 35. The panelized wall system of claim 24, wherein the backing material is about 3" wide. 36. The panelized wall system of claim 24, wherein the backing material is applied as a joint tape, wherein the joint tape comprises an adhesive preapplied to a face of the backing material. 37. The panelized wall system of claim 24, wherein the elastomeric joint further comprises joint filler applied over the backing material. 38. The panelized wall system of claim 37, wherein the joint filler is a ceramic putty. 39. The panelized wall system of claim 38, wherein the elastomeric joint further comprises an elastomeric joint filler applied over the ceramic putty. 40. The panelized wall system of claim 24 further comprising applying an elastomeric finish to the panelized wall system. 41. The panelized wall system of claim 40, wherein the elastomeric finish comprises an elastomeric primer and an elastomeric texture layer. 42. The panelized wall system of claim 40, wherein the elastomeric finish is a texture coating. 43. The panelized wall system of claim 24, wherein the frame is a wood frame. 44. The panelized wall system of claim 24, wherein the frame comprises shear panels. 45. The panelized wall system of claim 24, wherein the frame comprises a moisture barrier. 46. The panelized wall system of claim 24, wherein the frame comprises a water break.

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이 특허를 인용한 특허 피인용횟수: 26

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Panelized wall system utilizing trough-edge building panels

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Panelized wall system utilizing trough-edge building panels

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