Method for producing highly purified, granular silicium
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
C01B-033/02
C01B-033/00
출원번호
US-0451577
(2001-11-21)
우선권정보
DE-100 63 862(2000-12-21)
국제출원번호
PCT/EP01/013497
(2001-11-21)
§371/§102 date
20030620
(20030620)
국제공개번호
WO02/049961
(2002-06-27)
발명자
/ 주소
Metzger,Karl Ludwig
Mleczko,Leslaw
Buchholz,Sigurd
Schlichth채rle,Philipp
출원인 / 주소
Solarworld Aktiengesellschaft
대리인 / 주소
McGlew and Tuttle, P.C.
인용정보
피인용 횟수 :
23인용 특허 :
3
초록▼
The invention relates to a method for producing granular silicon by thermal decomposition of a gas containing silicon in a fluidized bed, said decomposition occurring in the presence of free-flowing mobile elements. Preferably, said free-flowing mobile elements become devoid of silicon in a separate
The invention relates to a method for producing granular silicon by thermal decomposition of a gas containing silicon in a fluidized bed, said decomposition occurring in the presence of free-flowing mobile elements. Preferably, said free-flowing mobile elements become devoid of silicon in a separate procedural step, said silicon being deposited during decomposition of gas containing silicon, by reacting with hydrogen halides, halogens, alkyl halogenides, aryl halogenides or combinations of halogen and/or hydrogen halide and/or oxidized mineral acids and/or by thermal treatment of said elements.
대표청구항▼
The invention claimed is: 1. A method for producing granular silicon by thermal decomposition of a gas containing silicon in a fluidized bed, wherein the said decomposition occurs in the presence of free-flowing, mobile elements, wherein silicon being deposited on such free-flowing mobile elements
The invention claimed is: 1. A method for producing granular silicon by thermal decomposition of a gas containing silicon in a fluidized bed, wherein the said decomposition occurs in the presence of free-flowing, mobile elements, wherein silicon being deposited on such free-flowing mobile elements during decomposition of gas containing silicon is removed in a separate procedural step by reacting such silicon with at least one of hydrogen halides, halogens, alkyl halogenides, aryl halogenides and oxidizing mineral acids. 2. A method according to claim 1, wherein the fluidized bed consists of silicon particles with a diameter between 50 and 5000 μm, through which the introduced gas containing silicon streams in a way such that the silicon particles are fluidized and a fluidized bed develops. 3. A method according to claim 1, wherein the gas containing silicon used is a silane. 4. A method according to claim 1, wherein the gas containing silicon used is SiH4 and that the reaction is carried out at temperatures from 500 to 1400째 C. 5. A method according to claim 1, wherein the streaming velocity of the introduced gas containing silicon adopts values from 1 to 10 in relation to the loosening velocity. 6. A method according to claim 1, wherein the free-flowing mobile elements have a density between 1.0 g쨌cm-3 and 5.0 g쨌cm-3. 7. A method according to claim 1, wherein the free-flowing mobile elements have a diameter that is at least one order of magnitude higher than the average diameter of the particles contained in the fluidized bed. 8. A method according to claim 1, wherein the free-flowing mobile elements have at least one of a spherical, ellipsoid, cylindrical, diskoid, symmetrical, asymmetrical and irregular exterior form. 9. A method according to claim 1, wherein the free-flowing mobile elements have at least one of a massive, porous and hollow interior. 10. A method according to claim 1, wherein the materials used for the free-flowing mobile elements are at least one of silicon, metallic materials, non metallic materials, ceramic materials and composite materials. 11. A method for granular producing silicon by thermal decomposition of a gas containing silicon in a fluidized bed, wherein the said decomposition occurs in the presence of free-flowing, mobile elements, wherein silicon being deposited on such free-flowing mobile elements during decomposition of gas containing silicon is removed in a separate procedural step by at least one of heating and cooling of such free-flowing mobile elements. 12. A method according to claim 11, wherein the fluidized bed consists of silicon particles with a diameter between 50 and 5000 μm, through which the introduced gas containing silicon streams in a way such that the silicon particles are fluidized and a fluidized bed develops. 13. A method according to claim 11, wherein the gas containing silicon used is a silane. 14. A method according to claim 11, wherein the gas containing silicon used is SiH4 and that the reaction is carried out at temperatures from 500 to 1400째 C. 15. A method according to claim 11, wherein the streaming velocity of the introduced gas containing silicon adopts values from 1 to 10 in relation to the loosening velocity. 16. A method according to claim 11, wherein the free-flowing mobile elements have a density between 1.0 g쨌cm-3 and 5.0 g쨌cm-3. 17. A method according to claim 11, wherein the free-flowing mobile elements have a diameter that is at least one order of magnitude higher than the average diameter of the particles contained in the fluidized bed. 18. A method according to claim 11, wherein the free-flowing mobile elements have at least one of a spherical, ellipsoid, cylindrical, diskoid, symmetrical, asymmetrical and irregular exterior form. 19. A method according to claim 11, wherein the free-flowing mobile elements have at least one of a massive, porous and hollow interior. 20. A method according to claim 11, wherein the materials used for the free-flowing mobile elements are at least one of silicon, metallic materials, non metallic materials, ceramic materials and composite materials. 21. A method for producing one of photovoltaic and electronic components, the method comprising the steps of: producing granular silicon by thermal decomposition of a gas containing silicon in a fluidized bed, with the decomposition taking place in the presence of free flowing mobile elements; removing silicon deposited on the free-flowing mobile elements during decomposition of the gas containing silicon by at least one of heating the free-flowing mobile elements, cooling the free-flowing mobile elements, and reacting the silicon with at least one of hydrogen halides, halogens, alkyl halogenides, aryl halogenides and oxidizing mineral acids; manufacturing the one of photovoltaic and electronic components from the produced silicon.
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이 특허에 인용된 특허 (3)
Gautreaux Marcelian F. (Baton Rouge LA) Allen Robert H. (Baton Rouge LA), Fluid bed process for producing polysilicon.
Fan, Liang-Shih; Li, Fanxing; Wang, Fei; Tong, Andrew S.; Karri, Surya B. R.; Findlay, John G.; Knowlton, Ted M.; Cocco, Raymond A., Circulating fluidized bed with moving bed downcomers and gas sealing between reactors.
Sansegundo-Sanchez, Javier; Benavides-Rel, Xavier; Vales-Canle, Manuel; Tomas-Martinez, Maria, Cooled gas distribution plate, thermal bridge breaking system, and related methods.
Sanchez, Javier San Segundo; Barona, Jose Luis Montesinos; Conejero, Evaristo Ayuso; Canle, Manuel Vicente Vales; Rel, Xavier Benavides; Garcia, Pedro-Tomas Lujan; Martinez, Maria Tomas, Fluidized bed reactor for production of high purity silicon.
Sanchez, Javier San Segundo; Barona, Jose Luis Montesinos; Conejero, Evaristo Ayuso; Canle, Manuel Vicente Vales; Rel, Xavier Benavides; Garcia, Pedro-Tomas Lujan; Martinez, Maria Tomas, Fluidized bed reactor for production of high purity silicon.
Fan, Liang-Shih; Li, Fanxing; Zeng, Liang; Sridhar, Deepak, Integration of reforming/water splitting and electrochemical systems for power generation with integrated carbon capture.
Bucci, John V.; Cocco, Raymond Anthony; Dehtiar, Max E.; Harder, Patrick J.; Karri, S. B. Reddy; Knowlton, Ted M.; Molnar, Michael J., Tapered fluidized bed reactor and process for its use.
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