IPC분류정보
국가/구분 |
United States(US) Patent
등록
|
국제특허분류(IPC7판) |
|
출원번호 |
UP-0331272
(2006-01-13)
|
등록번호 |
US-7600911
(2009-10-28)
|
발명자
/ 주소 |
|
대리인 / 주소 |
|
인용정보 |
피인용 횟수 :
5 인용 특허 :
19 |
초록
▼
A static mixer tank includes upper/first and lower/second mixing chambers, with the two mixing chambers being separated by a swirl chamber. The upper mixing chamber is arranged at an upper end of the mixing tube where materials would initial begin passage there through, and the lower mixing chamber
A static mixer tank includes upper/first and lower/second mixing chambers, with the two mixing chambers being separated by a swirl chamber. The upper mixing chamber is arranged at an upper end of the mixing tube where materials would initial begin passage there through, and the lower mixing chamber is arranged at a lower end of the mixing tube and receives materials that may have to some degree been mixed by their passage through the upper mixing chamber. A series of baffles in the mixing chamber are arranged in sinusoidal or saw-tooth pairs that can be oppositely arranged, so that the mixer turns a drop of water into hundreds of micro-bubbles of rotating fluid, which allows the chemicals to exit the mixer and react with fluid in a storage tank as much five times faster than previously known. A variation includes a sand trap using the swirl chamber, cap, diverter chamber, and diffusing plate to separate sediment from a liquid without using a filter of moving parts.
대표청구항
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I claim: 1. A static mixer device, comprising: a conduit comprising an upper mixing chamber, a swirl chamber, a lower mixing chamber and a diverter chamber; a cap; and a diffuser plate; the upper mixing chamber having a first inlet and a first outlet and an axial centerline in a longitudinal direct
I claim: 1. A static mixer device, comprising: a conduit comprising an upper mixing chamber, a swirl chamber, a lower mixing chamber and a diverter chamber; a cap; and a diffuser plate; the upper mixing chamber having a first inlet and a first outlet and an axial centerline in a longitudinal direction of main stream flow; the swirl chamber having a second inlet and a second outlet, the second inlet being in fluid communication with the first outlet of the upper mixing chamber; the lower mixing chamber having a third inlet and a downwardly directed third outlet and an axial centerline in the longitudinal direction of main stream flow, the third inlet of the lower mixing chamber being in fluid communication with the second outlet of the swirl chamber; a plurality of baffles arranged within the upper mixing chamber and the lower mixing chamber, wherein the plurality of baffles are shaped and arranged for subdividing a flow of an additive material against a plurality of portions of an internal perimeter of the upper mixing chamber and the lower mixing chamber, and for redirecting the subdivided flow of the additive material to the axial centerline of the upper and lower mixing chambers to form a single direction mixing vortex axial to the centerline of the upper mixing chamber and the lower mixing chamber; the diverter chamber having sidewalls provided at a lower end of the conduit below the lower mixing chamber, the diverter chamber having a fourth inlet and a fourth outlet, the fourth inlet being in fluid communication with the third outlet of the lower mixing chamber and arranged in the longitudinal direction of the main stream flow of the lower mixing chamber, and the fourth outlet comprising a plurality of slits in the diverter chamber sidewalls, the slits being radially arranged relative to the axial direction of the lower mixing chamber; the cap having a bottom wall and one or more cap sidewalls, the cap being connected to a lower portion of the diverter chamber, and the cap sidewalls spaced from the diverter chamber and having a height that extends upwardly at least approximately to a height of the plurality of slits to overlap the slits and define an annular region between inner surfaces of the cap sidewalls of the cap and outer walls of the diverter chamber; the diffuser plate being spaced from an upper edge of the cap to define a discharge area, the diffuser plate extending radially from the conduit to define a surface which overlaps the entire annular opening defined by an upper edge of the cap and the conduit, the diffuser plate being generally parallel to the upper edge of the cap. 2. The static mixer device according to claim 1, wherein the swirl chamber has an internal passageway adapted to rotate fluid as it travels from the inlet of the swirl chamber to the outlet of the swirl chamber. 3. The static mixer device according to claim 1, wherein the diffuser plate is located a sufficiently close distance above the upper edge of the cap for the diffuser plate to divert fluid discharged from the annular region. 4. The static mixer device according to claim 1, wherein the diffuser plate is located about 0.25 to about 2 inches above the upper edge of the cap. 5. The static mixer device according to claim 1, wherein the diffuser plate extends radially from a lower portion of the lower mixing chamber, wherein the diffuser plate includes an annular area having a predetermined diameter. 6. The static mixer device according to claim 4, wherein a ratio of an annular area of the diffuser plate to the discharge area defined by the space from the upper portion of the cap to the diffuser plate generally ranges from about 1:0.7-3. 7. The static mixer device according to claim 4, wherein a ratio of an annular area of the diffuser plate to the discharge area defined by the space from the upper portion of the cap to the diffuser plate generally ranges from about 1:0.8-2. 8. The static mixer device according to claim 1, wherein the baffles are arranged as a baffle pair in each of the upper mixing chamber and the lower mixing chamber, and wherein each baffle pair is arranged in one of a generally sinusoidal pattern or a saw-tooth pattern. 9. The static mixer device according to claim 8, wherein each baffle pair comprises a plurality of segments arranged to form a series of peaks and valleys such that a first baffle of the baffle pair has a series of peaks and valleys that are opposite of a series of peaks and valleys of a second baffle of the baffle pair. 10. The static mixer device according to claim 8, further comprising a pair of circular ends respectfully connected to the baffle pair at opposite ends, the circular ends being positioned substantially perpendicular to a longitudinal direction of the baffle pairs, and each of the pair of circular ends having an axial hole concentrically aligned in a longitudinal direction of the baffle pair. 11. The static mixer device according to claim 10, wherein a first end of the pair of circular ends has a diameter that is larger than a diameter of a second end of the pair of circular ends. 12. The static mixer device according to claim 8, wherein a position of baffles in the baffle pair arranged in the lower mixing chamber is opposite to a position of baffles in the baffle pair arranged in the upper mixing chamber so as to reverse a rotation of fluid as the fluid passes from the upper mixing chamber to the lower mixing chamber. 13. The static mixer device according to claim 1, further comprising a tank that houses the upper mixing chamber, swirl chamber and lower mixing chamber, and the tank further comprising a drain valve arranged at a lower portion of the tank and a mixed fluid outlet port. 14. The static mixer device according to claim 13, wherein the mixed fluid outlet port is arranged near an upper portion of the tank to permit an upward flow of mixed fluid to exit the tank. 15. The static mixer device according to claim 1, wherein the diffuser plate is located about 0.5 to about 1.5 inches above the upper edge of the cap. 16. A sandtrap device comprising: a tank; a fluid outlet port arranged at an upper portion of the tank; a drain port arranged at a lower portion of the tank; a conduit comprising a mixing chamber and a diverter chamber inserted into the tank; a cap; and a diffuser plate; the mixing chamber having a first inlet and a first outlet and an axial centerline in a longitudinal direction of main stream flow; a plurality of baffles arranged within the mixing chamber, wherein the plurality of baffles are shaped and arranged for subdividing a flow of an additive material against a plurality of portions of an internal perimeter of the upper mixing chamber and the lower mixing chamber, and for redirecting the subdivided flow of the additive material to the axial centerline of the upper and lower mixing chambers to form a single direction mixing vortex axial to the centerline of the upper mixing chamber and the lower mixing chamber; the diverter chamber having sidewalls provided at a lower end of the conduit below the mixing chamber, the diverter chamber having a second inlet and a second outlet, the second inlet being in fluid communication with the first outlet of the mixing chamber and arranged in the longitudinal direction of the main stream flow of the mixing chamber, and the second outlet comprising a plurality of slits in the diverter chamber sidewalls, the slits being radially arranged relative to the axial direction of the mixing chamber; the cap having a bottom wall and one or more cap sidewalls, the cap being connected to a lower portion of the diverter chamber, and the cap sidewalls spaced from the diverter chamber and having a height that extends upwardly at least approximately to a height of the plurality of slits to overlap the slits and define an annular region between inner surfaces of the cap sidewalls of the cap and outer walls of the diverter chamber; the diffuser plate being spaced from an upper edge of the cap to define a discharge area, the diffuser plate extending radially from the conduit to define a surface which overlaps the entire annular opening defined by an upper edge of the cap and the conduit, the diffuser plate being generally parallel to the upper edge of the cap; wherein a length of the conduit within the tank chamber is approximately one-half to two thirds of a height of the tank. 17. The sandtrap according to claim 16, wherein a ratio of an annular area of the diffuser plate to the discharge area defined by the space from the upper portion of the cap to the diffuser plate generally ranges from about 1:0.7-3. 18. The sandtrap device according to claim 16, wherein a ratio of an annular area of the diffuser plate to the discharge area defined by the space from the upper portion of the cap to the diffuser plate generally ranges from about 1:0.8-2. 19. The sandtrap device according to claim 16, wherein the diffuser plate is located about 0.25 to about 2 inches above the upper edge of the cap. 20. A method for mixing a first liquid material and an additive material in the static mixing device of claim 1, comprising the steps of: passing a first liquid material and an additive material through an upper mixing chamber, a swirl chamber, a lower mixing chamber and a diverter chamber of a conduit in a tank; the upper mixing chamber having a first inlet and a first outlet and an axial centerline in a longitudinal direction of main stream flow; the swirl chamber having a second inlet and a second outlet, the second inlet being in fluid communication with the first outlet of the upper mixing chamber; the lower mixing chamber having a third inlet and a downwardly directed third outlet and an axial centerline in the longitudinal direction of main stream flow, the third inlet of the lower mixing chamber being in fluid communication with the second outlet of the swirl chamber; a plurality of baffles arranged within the upper mixing chamber and the lower mixing chamber, wherein the plurality of baffles are shaped and arranged for subdividing a flow of the first material and the additive material against a plurality of portions of an internal perimeter of the upper mixing chamber and the lower mixing chamber, and for redirecting the subdivided flow of the first material and the additive material to the axial centerline of the upper and lower mixing chambers to form a single direction mixing vortex axial to the centerline of the upper mixing chamber and the lower mixing chamber to form a mixed stream; discharging the mixed stream from the lower mixing chamber downwardly into the diverter chamber; discharging the mixed stream from the diverter chamber laterally through slits, radially arranged in sidewalls of the diverter chamber relative to the axial direction of the lower mixing chamber, into an annular region defined between outer walls of the diverter chamber and inner sidewalls of a cap and passing the mixed stream upwardly through the annular region, the cap having a bottom wall and the cap sidewalls, the cap being connected to a lower portion of the diverter chamber, and the cap sidewalls spaced from the diverter chamber and having a height that extends upwardly at least approximately to a height of the plurality of slits to overlap the slits and define an annular region between inner surfaces of the cap sidewalls of the cap and outer walls of the diverter chamber; the mixed stream discharging from the annular region and being diverted by a diffuser plate spaced from an upper edge of the cap to define a discharge area, the diffuser plate extending radially from the conduit to define a surface which overlaps the entire annular opening defined by an upper edge of the cap and the conduit, the diffuser plate being generally parallel to the upper edge of the cap; discharging the mixed stream from the discharge area such that the mixed stream has centrifugal motion when the mixed stream discharges from the discharge area and contacts the material in the tank; and receiving the mixed material from an exit port of the tank arranged to receive the mixed stream as the mixed stream rotates upward in the tank. 21. A method for separating solids from liquid in the sandtrap device of claim 16, comprising: passing a feed stream comprising liquid and solids through a conduit comprising a mixing chamber and a diverter chamber inserted into a tank, the mixing chamber having a first inlet and a first outlet and an axial centerline in a longitudinal direction of main stream flow; passing the feed stream through a plurality of baffles arranged within the mixing chamber, wherein the plurality of baffles are shaped and arranged for subdividing a flow of the feed stream against a plurality of portions of an internal perimeter of the mixing chamber, and for redirecting the subdivided flow of the feed stream to the axial centerline of the mixing chamber to form a single direction mixing vortex axial to the centerline of the mixing chamber; downwardly discharging the feed stream into a diverter chamber having sidewalls provided at a lower end of the conduit below the mixing chamber, the diverter chamber being in fluid communication with the mixing chamber and arranged in the longitudinal direction of the main stream flow of the mixing chamber, discharging the feed fluid from the diverter chamber laterally through slits, radially arranged in sidewalls of the diverter chamber relative to the axial direction of the lower mixing chamber, into an annular region defined between outer walls of the diverter chamber and inner sidewalls of a cap and passing the mixed stream upwardly through the annular region, the cap having a bottom wall and the cap sidewalls, the cap being connected to a lower portion of the diverter chamber, and the cap sidewalls spaced from the diverter chamber and having a height that extends upwardly at least approximately to a height of the slits to overlap the slits and define an annular region between inner surfaces of the cap sidewalls of the cap and outer walls of the diverter chamber; the feed stream discharging from the annular region and being diverted by a diffuser plate spaced from an upper edge of the cap to define a discharge area, the diffuser plate extending radially from the conduit to define a surface which overlaps the entire annular opening defined by an upper edge of the cap and the conduit, the diffuser plate being generally parallel to the upper edge of the cap; discharging the feed stream from the discharge area such that the feed stream has centrifugal motion to separate at least a portion of the solids from the liquid in the feed stream when the feed stream discharges from the discharge area and contacts the material in the tank to produce a liquid product stream; and receiving the liquid product stream from a fluid outlet port of the tank arranged at an upper portion of the tank to receive the liquid product stream as the liquid product stream rotates upward in the tank; receiving the separated solids from a drain port arranged at a lower portion of the tank; wherein a length of the conduit within the tank chamber is approximately one-half to two thirds of a height of the tank.
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