[특허]Process and machine for manufacturing lap siding and the product made thereby

Process and machine for manufacturing lap siding and the product made thereby 원문보기

IPC분류정보
국가/구분	United States(US) Patent 등록
국제특허분류(IPC7판)	B29C-059/02
출원번호	US-0030563 (2008-02-13)
등록번호	US-8110132 (2012-02-07)
발명자 / 주소	Kimberly, Lawrence W.
출원인 / 주소	James Hardie Technology Limited
대리인 / 주소	Knobbe, Martens, Olson & Bear, LLP
인용정보	피인용 횟수 : 0 인용 특허 : 110

초록 ▼

A process for manufacturing an elongated panel formed of synthetic materials including a polymer resin matrix, a filler and a fiber reinforcement. The process includes depositing the curable composition on a conveyor belt, distributing and leveling the curable composition prior to feeding the composition into a compression apparatus in which the curable composition is partially cured as it is compressed to form the panel. The machine for manufacturing the composite panel includes a mixer for the polymer system, filler and fiber reinforcement, a distribution apparatus that distributes the curable composition prior to feeding the composition into a compacting apparatus. The process and machine may be used to form a composite siding board that includes a grain pattern on at least one side.

대표청구항 ▼

1. A process for manufacturing an elongated panel, comprising: providing a curable composition comprising a polymer system, a volume of microspheres, and a volume of fiber reinforcement material;depositing the curable composition on a first conveyor belt, wherein the curable composition is spread laterally across the first conveyor belt by a plurality of dispensing devices disposed laterally above the first conveyor belt;conditioning the curable composition by breaking up agglomerates in the composition into smaller agglomerations;depositing the curable composition to a second conveyor belt;leveling the curable composition on the second conveyor belt using a leveling apparatus that evenly distributes the curable composition across the second conveyor belt;compressing the curable composition in a compression apparatus;partially curing the curable composition while the composition is compressed in the compression apparatus to form the elongated panel; andconveying the elongated panel in a partially cured state from the compression apparatus to a subsequent station for further processing. 2. The process of claim 1 further comprising: conditioning the curable composition to form a plurality of agglomerations that are evenly distributed across the second conveyor belt. 3. The process of claim 1 further comprising: conveying the elongated panel in a partially cured state from the compression apparatus to an embossing station; andembossing a decorative texture on at least one side of the partially cured elongated panel as the panel is conveyed through the embossing station. 4. The process of claim 3 wherein the embossing step is performed in two steps comprising: embossing a first impression on one side of the panel with an embossing roll having a first circumference; andembossing a second impression on the one side of the panel with an embossing roll having a second circumference that is different than the first circumference. 5. The process of claim 1 further comprising: slitting the panel into a plurality of finished, trimmed boards of a predetermined width after the panel is conveyed from the compression apparatus. 6. The process of claim 5 further comprising: cutting the plurality of panels to a predetermined length. 7. The process of claim 1 further comprising: cutting the elongated panel to a predetermined length with a flying cut-off machine. 8. The process of claim 1 wherein the step of providing the curable composition further comprises: mixing a first polymer reactant and a second polymer reactant. 9. The process of claim 8 wherein the first polymer reactant is polyol and the second polymer reactant is isocyanate. 10. The process of claim 9 wherein the volume of fiber reinforcement is glass fiber that is mixed with the polyol, the isocyanate, and the microspheres in the mixing apparatus. 11. The process of claim 9 wherein the volume of fiber reinforcement is polyvinyl alcohol (PVOH) that is mixed with the polyol, the isocyanate, and the microspheres in the mixing apparatus after polyol and isocyanate are mixed together. 12. The process of claim 1 wherein the larger agglomeration are larger than 1 centimeter in diameter and the smaller agglomerations are less than 1 centimeter in diameter. 13. The process of claim 1 wherein during the compressing step pressure is applied by a pair of opposed slat conveyors to the curable composition of between 5 psi and 50 psi. 14. The process of claim 1 wherein the microspheres have a particle size of between 1 and 350 microns. 15. The process of claim 1 wherein the fiber reinforcement comprises chopped glass fibers between 2 and 24 millimeters in length and the process further comprises the step of at least partially unbundling the fibers. 16. The process of claim 15 wherein the step of unbundling the fibers further comprises combing bundles of the glass fibers to separate the bundles into smaller bundles of the glass fibers before the smaller bundles are fed into a mixing apparatus in which the polymer system, and the volume of microspheres are mixed.

이 특허에 인용된 특허 (110)

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IPC	Description
A	생활필수품
A62	인명구조; 소방(사다리 E06C)
A62B	인명구조용의 기구, 장치 또는 방법(특히 의료용에 사용되는 밸브 A61M 39/00; 특히 물에서 쓰이는 인명구조 장치 또는 방법 B63C 9/00; 잠수장비 B63C 11/00; 특히 항공기에 쓰는 것, 예. 낙하산, 투출좌석 B64D; 특히 광산에서 쓰이는 구조장치 E21F 11/00)
A62B-1/08	.. 윈치 또는 풀리에 제동기구가 있는 것

내보내기 구분	파일저장 인쇄 메일전송
구성항목	기본정보 상세정보 관리번호, 국가코드, 자료구분, 상태, 출원번호, 출원일자, 공개번호, 공개일자, 등록번호, 등록일자, 발명명칭(한글), 발명명칭(영문), 출원인(한글), 출원인(영문), 출원인코드, 대표IPC 관리번호, 국가코드, 자료구분, 상태, 출원번호, 출원일자, 공개번호, 공개일자, 공고번호, 공고일자, 등록번호, 등록일자, 발명명칭(한글), 발명명칭(영문), 출원인(한글), 출원인(영문), 출원인코드, 대표출원인, 출원인국적, 출원인주소, 발명자, 발명자E, 발명자코드, 발명자주소, 발명자 우편번호, 발명자국적, 대표IPC, IPC코드, 요약, 미국특허분류, 대리인주소, 대리인코드, 대리인(한글), 대리인(영문), 국제공개일자, 국제공개번호, 국제출원일자, 국제출원번호, 우선권, 우선권주장일, 우선권국가, 우선권출원번호, 원출원일자, 원출원번호, 지정국, Citing Patents, Cited Patents
저장형식	Text(ASCII format) Excel format PIAS분석(.xls)
메일정보	받는사람 (필수) @ 보내는사람 (선택) @ 제목 내용 KISTI 검색결과 이메일 서비스
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Process and machine for manufacturing lap siding and the product made thereby 원문보기

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이 특허에 인용된 특허 (110)

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Process and machine for manufacturing lap siding and the product made thereby 원문보기

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