Reducing effective dielectric constant in semiconductor devices
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
H01L-021/302
B44C-001/22
출원번호
US-0139803
(2008-06-16)
등록번호
US-8129286
(2012-03-06)
발명자
/ 주소
Edelstein, Daniel C.
Colburn, Matthew E.
Cooney, III, Edward C.
Dalton, Timothy J.
Fitzsimmons, John A.
Gambino, Jeffrey P.
Huang, Elbert E.
Lane, Michael W.
McGahay, Vincent J.
Nicholson, Lee M.
Nitta, Satyanarayana V.
Purushothaman, Sampath
Sankaran, Sujatha
Shaw, Thomas M.
Simon, Andrew H.
Stamper, Anthony K.
출원인 / 주소
International Business Machines Corporation
대리인 / 주소
MacKinnon, Ian D.
인용정보
피인용 횟수 :
8인용 특허 :
23
초록▼
Method of manufacturing a semiconductor device structure, including the steps of providing a structure having an insulator layer with at least one interconnect, forming a sub lithographic template mask over the insulator layer, and selectively etching the insulator layer through the sub lithographic
Method of manufacturing a semiconductor device structure, including the steps of providing a structure having an insulator layer with at least one interconnect, forming a sub lithographic template mask over the insulator layer, and selectively etching the insulator layer through the sub lithographic template mask to form sub lithographic features spanning to a sidewall of the at least one interconnect.
대표청구항▼
1. A method of manufacturing a semiconductor device structure, comprising the steps of: providing a structure having an insulator layer with at least one interconnect;forming a sub lithographic template mask over the insulator layer; andselectively etching the insulator layer through the sub lithogr
1. A method of manufacturing a semiconductor device structure, comprising the steps of: providing a structure having an insulator layer with at least one interconnect;forming a sub lithographic template mask over the insulator layer; andselectively etching the insulator layer through the sub lithographic template mask to form sub lithographic features spanning to a sidewall of the at least one interconnect. 2. The method of claim 1, wherein the sub lithographic features are substantially vertical columns in the insulator layer. 3. The method of claim 1, wherein: the sub lithographic features are substantially vertical columns in the insulator layer; andthe sub lithographic features further include a plurality of holes having a diameter less than a diameter of the at least one interconnect and substantially equal to the substantially vertical columns in the insulator layer and a top portion of the holes are tapered. 4. The method of claim 1, further comprising the step of depositing a capping layer prior to the forming step and pinching off a top portion of the capping layer to form pinched off structures having a sub lithographic diameter. 5. The method of claim 4, further comprising the step of depositing an insulating layer on the portion to form the pinched off structures. 6. The method of claim 5, wherein the depositing step forms insulator material on the sidewalls of the at least one interconnect, which was etched away during the etching step. 7. The method of claim 1, wherein the sub lithographic template mask is a diblock copolymer nanotemplate formed on a diffusion layer, the diffusion layer acting as a mask having features transferred from the diblock copolymer nanotemplate. 8. The method of claim 7, wherein the diblock copolymer nanotemplate has features smaller than spacings between adjacent interconnects. 9. The method of claim 7, wherein the diblock copolymer nanotemplate is a material which self assemblies itself into substantially uniformly shaped and spaced holes or features. 10. The method of claim 7, wherein the features of the diblock copolymer nanotemplate 150 are in a range from below 10 nm to 100 nm. 11. The method of claim 1, wherein the diblock copolymer nanotemplate is formed one of (i) partially over a blockout resist over the insulation layer and (ii) below the blockout resist, the blockout resist includes features that are larger than a spacing between adjacent interconnects. 12. The method of claim 11, further comprising the step of removing the block copolymer nanotemplate and blockout resist after the formation of the sub lithographic features in the insulation layer. 13. The method of claim 12, further comprising the step of providing a capping layer over the insulation layer. 14. The method of claim 1, wherein the sub lithographic template mask is a metal deposition layer which is treated to cause agglomeration. 15. The method of claim 14, wherein the metal deposition layer includes a material of one of Au, Ag, In, Sn and Ga. 16. The method of claim 14, wherein the agglomeration is formed by annealing and the agglomeration creates sub lithographic features in the range of 1 nm to 50 nm. 17. The method of claim 16, wherein the annealing causes nano islands which are used as a mask in an etching step. 18. The method of claim 14, wherein the metal deposition layer is deposited over a capping layer. 19. The method of claim 18, wherein the capping layer is formed from material from one of SiN, SiC and SiCOH. 20. The method of claim 18, further comprising the steps of: etching the capping layer though the sub lithographic features formed in the metal deposition layer to form pores corresponding to the features in the metal deposition layer;removing the metal deposition layer; andetching the insulation layer using the capping layer as a mask to form the sub lithographic features. 21. The method of claim 20, wherein the sub lithographic features are substantially vertical pores. 22. The method of claim 21, further comprising melding together adjacent vertical pores between the at least one interconnect. 23. The method of claim 20, wherein the sub lithographic features are backfilled with a second material than that of the insulation layer. 24. The method of claim 20, further comprising the step of providing a sealing cap over the sub lithographic features. 25. The method of claim 1, wherein the sub lithographic features are backfilled with a second material than that of the insulation layer. 26. The method of claim 24, wherein the sealing cap is selected from a material of SiN or SiC having a thickness in the range from 5 nm to 50 nm. 27. The method of claim 24, further comprising the step of depositing an insulator material on the sealing cap layer with a different characteristic. 28. The method of claim 1, wherein the sub lithographic template mask is formed from a random hole pattern in resist using e-beam, x-ray or EUV lithography. 29. The method of claim 1, wherein the sub lithographic template mask is a random hole pattern in a 2-phase polymer mask using a porogen. 30. The method of claim 1, further comprising the step of forming a diblock patterning mask beneath the sub lithographic template mask. 31. The method of claim 1, further comprising providing a supra lithographic mask either over or underneath the sub lithographic template mask. 32. The method of claim 31, wherein the supra lithographic mask prevents formation of gaps over at least one area whose dimensions are larger than a minimum interconnect spacing.
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