System for the placement of modular fill material forming co-joined assemblies
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
E04B-002/26
E04B-002/84
출원번호
US-0572203
(2005-07-15)
등록번호
US-8181418
(2012-05-22)
국제출원번호
PCT/US2005/025315
(2005-07-15)
§371/§102 date
20070116
(20070116)
국제공개번호
WO2006/020143
(2006-02-23)
발명자
/ 주소
Barnet, Robert T.
Barnet, Bradley J.
Dworkes, Donald H.
출원인 / 주소
ThermoFormed Block Corp.
대리인 / 주소
Santangelo Law Offices, P.C.
인용정보
피인용 횟수 :
0인용 특허 :
118
초록▼
A system for the placement of modular fill material forming co joined assemblies that promotes increased efficiency in fill material building methods by utilizing the capabilities of aerial conveyance devices, the pre-assembly of forms, the rapid bracing of forms, and the sequential placement of enc
A system for the placement of modular fill material forming co joined assemblies that promotes increased efficiency in fill material building methods by utilizing the capabilities of aerial conveyance devices, the pre-assembly of forms, the rapid bracing of forms, and the sequential placement of enclosure forms.
대표청구항▼
1. A method of placing modular fill material forming co-joined assemblies, comprising the steps of: establishing at least two fill material forms, each said fill material form having at least a first forming panel and at least a second forming panel arranged in substantially opposed parallel orienta
1. A method of placing modular fill material forming co-joined assemblies, comprising the steps of: establishing at least two fill material forms, each said fill material form having at least a first forming panel and at least a second forming panel arranged in substantially opposed parallel orientation, a space formed between said at least first forming panel and said at least second forming panel, and at least one tie joined to said first forming panel and said second forming panel;joining said at least two fill material forms to create a modular fill material forming co-joined assembly;establishing an outer enclosure forming panel, at least one enclosure reinforcement member, and an inner enclosure forming panel;establishing a ground location of said modular fill material forming co-joined assembly, said outer enclosure forming panel, said at least one enclosure reinforcement member, and said inner enclosure forming panel;establishing at least one lift securement element on said modular fill material forming co-joined assembly, said outer enclosure forming panel, said at least one enclosure reinforcement member, and said inner enclosure forming panel;establishing an aerial conveyance device having at least one lift attachment element;connecting said at least one lift attachment element of said aerial conveyance device to said at least one lift securement element of said modular fill material forming co-joined assembly;placing said modular fill material forming co-joined assembly in a placement location while said at least one lift attachment element of said aerial conveyance device is connected to said at least one lift securement element of said modular fill material forming co-joined assembly;disconnecting said at least one lift attachment element of said aerial conveyance device from said at least one lift securement element of said modular fill material forming co-joined assembly;affixing a slide engagement brace attachment element to an exposed rail extending outwardly from each said forming panel of said modular fill material forming co-joined assembly for which support is desired;sliding a sliding member of said slide engagement brace attachment element engaged to said exposed rail upon said exposed rail;continuously vertically repositioning said slide engagement brace attachment element upon said exposed rail as a result of said step of sliding;continuously repositioning a brace comprising an elongated member having a first end joined to said slide engagement brace attachment element as a result of said step of sliding;varying a ground placement location of a second end of said brace as a result of said step of sliding;supporting each said forming panel of said modular fill material forming co-joined assembly for which support is desired with each said brace;connecting said at least one lift attachment element of said aerial conveyance device to said at least one lift securement element of said outer enclosure forming panel;positioning said outer enclosure forming panel at an outside enclosure boundary of said enclosure location while said at least one lift attachment element of said aerial conveyance device is connected to said at least one lift securement element of said outer enclosure forming panel after said step of placing said modular fill material forming co-joined assembly;disconnecting said at least one lift attachment element of said aerial conveyance device from said at least one lift securement element of said outer enclosure forming panel;connecting said at least one lift attachment element of said aerial conveyance device to said at least one lift securement element of said enclosure reinforcement member;placing said enclosure reinforcement member within an enclosure space of said enclosure location while said at least one lift attachment element of said aerial conveyance device is connected to said at least one lift securement element of said outer enclosure forming panel after said step of positioning said outer enclosure forming panel;disconnecting said at least one lift attachment element of said aerial conveyance device from said at least one lift securement element of said enclosure reinforcement member;connecting said at least one lift attachment element of said aerial conveyance device to said at least one lift securement element of said inner enclosure forming panel;positioning said inner enclosure forming panel at an inner enclosure boundary of said enclosure location while said at least one lift attachment element of said aerial conveyance device is connected to said at least one lift securement element of said inner enclosure forming panel after said step of placing said enclosure reinforcement member; anddisconnecting said at least one lift attachment element of said aerial conveyance device from said at least one lift securement element of said inner enclosure reinforcement panel. 2. A modular fill material forming co-joined assembly placement system, comprising: a first forming panel;a second forming panel;a fill material form having at least one tie joined to at least said first forming panel and at least said second forming panel;a space within said fill material form between said first forming panel and said second forming panel;a modular fill material forming co-joined assembly having at least a first fill material form joined to at least a second fill material form;at least one lift securement element established on said modular fill material forming co-joined assembly;at least one exposed rail extending outwardly from each said forming panel of said modular fill material forming co-joined assembly for which support is desired;a slide engagement brace attachment element joined to each said exposed rail for which said support is desired comprising a sliding member engaged to said exposed rail configured to allow vertical continuous repositioning of said slide engagement brace attachment element upon said exposed rail;a brace comprising an elongated member having a first end joined to said slide engagement brace attachment element and a second end configured for placement on the ground to support said forming panel of said modular fill material forming co-joined assembly such that the ground placement location of said second end of said brace may be varied in response to said vertical continuous repositioning of said slide engagement brace attachment element upon said exposed rail;an outer enclosure forming panel joined to said modular fill material forming co-joined assembly;an inner enclosure forming panel joined to said modular fill material forming co-joined assembly; andat least one enclosure reinforcing member placed with an enclosure spaced formed between said outer enclosure forming panel and said inner enclosure forming panel. 3. A modular fill material forming co-joined assembly placement system as described in claim 2, further comprising an aerial conveyance device having at least one lift attachment element. 4. A modular fill material forming co-joined assembly placement system as described in claim 3, wherein said aerial conveyance device comprises an aerial conveyance device selected from the group consisting of a crane, elevator, lift, pulley, aircraft, or lifting system. 5. A modular fill material forming co-joined assembly placement system as described in claim 3, wherein said lift attachment element comprises a lift attachment element selected from the group consisting of a hook, clasp, ring, tong, frictional surface, weld, tie, strap, mechanical fastener, or connector. 6. A modular fill material forming co-joined assembly placement system as described in claim 2, wherein said tie comprises a rigid tie. 7. A modular fill material forming co-joined assembly placement system as described in claim 2, wherein said tie comprises a flexible tie. 8. A modular fill material forming co-joined assembly placement system as described in claim 6, wherein said flexible tie comprises a flexible tie adapted to permit at least one said fill material form to be collapsed. 9. A modular fill material forming co-joined assembly placement system as described in claim 2, wherein said lift securement element comprises a lift securement element selected from the group consisting of a hook, clasp, ring, frictional surface, weld, tie, strap, mechanical fastener, or connector. 10. A modular fill material forming co-joined assembly placement system as described in claim 2, wherein said lift securement element comprises a reinforcement member placed within at least one said space. 11. A modular fill material forming co-joined assembly placement system as described in claim 2, further comprising at least one reinforcement member placed within said space. 12. A modular fill material forming co-joined assembly placement system as described in claim 11, wherein said at least one reinforcement member comprises a steel reinforcement bar. 13. A modular fill material forming co-joined assembly placement system as described in claim 2, further comprising a securement integrity system established on said modular fill material forming co-joined assembly. 14. A modular fill material forming co-joined assembly placement system as described in claim 2, wherein said slide engagement brace attachment element is adapted for rapid deployment. 15. A modular fill material forming co-joined assembly placement system as described in claim 14, wherein said rapid deployment comprises a period of time selected from the group consisting of about 90 seconds, about 2 minutes, about 3 minutes, about 5 minutes, or about 10 minutes. 16. A modular fill material forming co-joined assembly placement system as described in claim 2, further comprising a fill material poured within at least said space of said fill material form. 17. A method of placing modular fill material forming co-joined assemblies, comprising the steps of: establishing at least two fill material forms, each said fill material form having at least a first forming panel and at least a second forming panel arranged in substantially opposed parallel orientation, a space formed between said at least first forming panel and said at least second forming panel, and at least one tie joined to said first forming panel and said second forming panel;joining said at least two fill material forms to create a modular fill material forming co-joined assembly;establishing a ground location of said modular fill material forming co-joined assembly;establishing a ground orientation of said modular fill material forming co-joined assembly;estimating a centroid of said modular fill material forming co-joined assembly;establishing at least one lift securement element on said modular fill material forming co-joined assembly;positioning said at least one lift securement element to correlate with an axis of lift for said centroid of said modular fill material forming co-joined assembly;establishing an aerial conveyance device having at least one lift attachment element;connecting said at least one lift attachment element of said aerial conveyance device to said at least one lift securement element of said modular fill material forming co-joined assembly;lifting said modular fill material forming co-joined assembly in an aerial orientation along said axis of lift for said centroid using said aerial conveyance device;transporting said modular fill material forming co-joined assembly in said aerial orientation from said ground location to a placement location using said aerial conveyance device;establishing an aerial orientation of said modular fill material forming co-joined assembly to substantially coincide with said placement orientation of said modular fill material forming co-joined assembly while said at least one lift attachment element of said aerial conveyance device is connected to said at least one lift securement element of said modular fill material forming co-joined assembly;placing said modular fill material forming co-joined assembly oriented in said placement orientation in said placement location while said at least one lift attachment element of said aerial conveyance device is connected to said at least one lift securement element of said modular fill material forming co-joined assembly,disconnecting said at least one lift attachment element of said aerial conveyance device from said at least one lift securement element of said modular fill material forming co-joined assembly,affixing a slide engagement brace attachment element to an exposed rail extending outwardly from each said forming panel of said modular fill material forming co-joined assembly for which support is desired;sliding a sliding member of said slide engagement brace attachment element engaged to said exposed rail upon said exposed rail;continuously vertically repositioning said slide engagement brace attachment element upon said exposed rail as a result of said step of sliding;continuously repositioning a brace comprising an elongated member having a first end joined to said slide engagement brace attachment element as a result of said step of sliding;varying a ground placement location of a second end of said brace as a result of said step of sliding; andsupporting each said forming panel of said modular fill material forming co-joined assembly for which support is desired with each said brace. 18. A modular fill material forming co-joined assembly placement system, comprising: a first forming panel;a second forming panel;a fill material form having at least one tie joined to at least said first forming panel and at least said second forming panel;a space within said fill material form between said first forming panel and said second forming panel;a modular fill material forming co-joined assembly having at least a first fill material form joined to at least a second fill material form;a centroid of said modular fill material forming co-joined assembly;an axis of lift for said centroid of said modular fill material forming co-joined assembly;at least one lift securement element established on said modular fill material forming co-joined assembly adapted to be positioned to correlate with said axis of lift for said centroid of said modular fill material forming co-joined assembly,at least one exposed rail extending outwardly from each said forming panel of said modular fill material forming co-joined assembly for which support is desired;a slide engagement brace attachment element joined to each said exposed rail for which said support is desired comprising a sliding member engaged to said exposed rail configured to allow vertical continuous repositioning of said slide engagement brace attachment element upon said exposed rail; anda brace comprising an elongated member having a first end joined to said slide engagement brace attachment element and a second end configured for placement on the ground to support said forming panel of said modular fill material forming co-joined assembly such that the ground placement location of said second end of said brace may be varied in response to said vertical continuous repositioning of said slide engagement brace attachment element upon said exposed rail. 19. A method of placing modular fill material forming co-joined assemblies as described in claim 17, further comprising the step of affixing a brace attachment element joined to said modular fill material forming co-joined assembly in a continuously repositionable location. 20. A modular fill material forming co-joined assembly placement system as described in claim 18, further comprising a brace attachment element affixed in a continuously repositionable location joined to said modular fill material forming co-joined assembly. 21. A method of placing modular fill material forming co-joined assemblies as described in claim 17, further comprising the steps of: establishing an enclosure location having an outside enclosure boundary, an enclosure space, and an inside enclosure boundary;transporting an outer enclosure forming panel to said enclosure location;transporting at least one enclosure reinforcement member to said enclosure location;transporting an inner enclosure forming panel to said enclosure location;orienting said outer enclosure forming panel to substantially coincide with said outside enclosure boundary;positioning said outer enclosure forming panel substantially at said outside enclosure boundary;orienting said at least one enclosure reinforcement member to fit within said enclosure space;placing said at least one enclosure reinforcement member within said enclosure space after said step of positioning said outer enclosure forming panel;orienting said inner enclosure forming panel to substantially coincide with said inside enclosure boundary;positioning said inner enclosure forming panel substantially at said inside enclosure boundary after said step of placing said at least one enclosure reinforcement member;joining at least one enclosure tie to said outer enclosure forming panel and said inner enclosure forming panel. 22. A modular fill material forming co-joined assembly placement system as described in claim 18, further comprising: an enclosure location having an outside enclosure boundary, an enclosure space, and an inside enclosure boundary;an outer enclosure forming panel oriented to substantially coincide with said outside enclosure boundary;said outer enclosure forming panel positioned substantially at said outside enclosure boundary;at least one enclosure reinforcement member oriented to fit within said enclosure space;said at least one enclosure reinforcement member placed within said enclosure space;an inner enclosure forming panel oriented to substantially coincide with said inside enclosure boundary;said inner enclosure forming panel positioned substantially at said inside enclosure boundary;at least one enclosure tie joined to said outer enclosure forming panel and said inner enclosure forming panel; wherein said outer enclosure forming panel is substantially braced by said inner enclosure forming panel. 23. A method of placing modular fill material forming co-joined assemblies as described in claim 17, further comprising the step of pouring a fill material into at least one said space after said step of placing said modular fill material forming co-joined assembly. 24. A method of placing modular fill material forming co-joined assemblies as described in claim 23, wherein said fill material comprises concrete. 25. A method of placing modular fill material forming co-joined assemblies as described in claim 23, further comprising creating a hardened form made of substantially said fill material. 26. A method of placing modular fill material forming co-joined assemblies as described in claim 25, wherein said hardened form is a wall. 27. A method of placing modular fill material forming co-joined assemblies as described in claim 25, further comprising creating a building structure having at least one said hardened form as a component. 28. A method of placing modular fill material forming co-joined assemblies as described in claim 25, further comprising removing said modular fill forming structure from said hardened form. 29. A modular fill material forming co-joined assembly placement system as described in claim 18, further comprising a fill material poured within at least said space of said fill material form. 30. A modular fill material forming co-joined assembly placement system as described in claim 29, wherein said fill material comprises concrete. 31. A modular fill material forming co-joined assembly placement system as described in claim 29, further comprising a hardened form made of substantially said fill material. 32. A modular fill material forming co-joined assembly placement system as described in claim 31, wherein said hardened form is a wall formed by said modular fill material forming co-joined assembly. 33. A modular fill material forming co-joined assembly placement system as described in claim 31, further comprising a building structure having at least one said hardened form as a component.
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