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특허 상세정보

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내보내기 페이스북 공유 카카오톡 공유

Method of laying up prepreg plies on contoured tools using a deformable carrier film

특허상세정보
국가/구분 United States(US) Patent 등록
국제특허분류(IPC7판) B29C-055/04    B29C-055/10   
미국특허분류(USC) 264/257; 264/313; 264/295; 264/296; 264/258
출원번호 US-0945024 (2010-11-12)
등록번호 US-8551380 (2013-10-08)
발명자 / 주소
출원인 / 주소
대리인 / 주소
    Yee & Associates, P.C.
인용정보 피인용 횟수 : 11  인용 특허 : 38
초록

Composite prepreg is laid up over a tool by placing prepreg material on a carrier film and using the carrier film to apply the prepreg material to the tool. The prepreg is conformed to contours of the tool by deforming the carrier film.

대표
청구항
▼

1. A method comprising: applying a composite prepreg over a deformable carrier;using the carrier to transport and locate the composite prepreg over a tool;deforming the composite prepreg by stretching the carrier, stretching comprising changing one of a length or a width of the carrier;using the carrier to apply the prepreg to the tool; andremoving the carrier from the prepreg. 2. The method of claim 1, wherein: applying the prepreg over the carrier includes compacting the prepreg against the carrier; andthe carrier is removed from the prepreg after the ...

이 특허에 인용된 특허 (38)

  1. Hooper James R. (Palmdale CA). Apparatus for fabricating composite parts. USP1996115576030.
  2. Cochran Roland C. (Glenside PA) Rosenzweig Edwin L. (Warrington PA). Apparatus for preparing thermoplastic composites. USP1992055116216.
  3. Eric Lang ; Rich Rydin. Composite molding method and apparatus. USP2002066406659.
  4. Brown,Todd A.; Jones,Darrell D.; Modin,Andrew E.. Composite structural element fabricating device and method. USP2008127469735.
  5. Han Kerang Ken. Double-chamber vacuum resin transfer molding. USP2001106299819.
  6. Shepherd G. Maury (3818 Southwestern St. Houston TX 77005). Embossed vacuum bag, methods for producing and using said bag. USP1992075129813.
  7. Seemann ; III William H. (1002 Third St. New Orleans LA). Fabric constructions useful as building bases in forming compound-curved structures. USP1976093983282.
  8. Tunis ; III George C. ; Winckler Steven J.. Large composite core structures formed by vacuum assisted resin transfer molding. USP1999055904972.
  9. Seemann ; III William H. ; Tunis ; III George C. ; Perrella Andrew P. ; Haraldsson Rikard K. ; Everitt William E. ; Pearson Everett A.. Large composite structures and a method for production of large composite structures incorporating a resin distribution. USP1999095958325.
  10. Seemann ; III William H. ; Tunis ; III George C. ; Perrella Andrew P. ; Haraldsson Rikard K. ; Everitt William E. ; Pearson Everett A.. Large composite structures incorporating a resin distribution network. USP1998025721034.
  11. Browning Charles E. (Dayton OH) Reinhart ; Jr. Theodore J. (Dayton OH). Low flow, vacuum bag curable prepreg material for high performance composite systems. USP1977044016022.
  12. Guo Feng Xu ; Linas Repecka ; Steve Mortimer GB; Steve Peake ; Jack Boyd. Manufacture of void-free laminates and use thereof. USP2002056391436.
  13. Kasai,Toru; Okamoto,Makoto; Kuriyama,Shuntaro. Method and apparatus for continuous molding of fiber reinforced plastic member with curvature. USP2007037186361.
  14. Anderson, Robert L.; Richards, Charles M.; VanWest, Barry P.; Hansen, Jeffrey M.. Method and apparatus for placing plies on curved substrates. USP2011087993480.
  15. Eberth, Ulrich; Krafft, Hans-Martin; Friedrich, Martin. Method and device for placing thin material layers onto a relief mould. USP2011118066929.
  16. Weidmann, Björn; Rudqvist, Claes; Krogager, Max; Petersson, Mikael. Method for fabricating a curved beam from composite material. USP2010037670525.
  17. Mittelstadt Robert F. (Auburn WA). Method of planar forming of zero degree composite tape. USP1988024726924.
  18. Fetzer, Barry A.; Bui, Hien T.. Method, apparatus and system for inspecting a workpiece having a curved surface. USP2011077975549.
  19. Stoeberl ; Helmut. Molds for production of plastics material boats. USP1978104120632.
  20. Cianciotto, Frank T; Butler, III, George H. Multi-color curved multi-light generating apparatus. USP2009107603017.
  21. Seemann William H. (Ocean Springs MS). Plastic transfer molding apparatus for the production of fiber reinforced plastic structures. USP1991105052906.
  22. Seemann ; III William H. (26 Montacilla Ocean Springs MS 39564). Plastic transfer molding techniques for the production of fiber reinforced plastic structures. USP1990024902215.
  23. Taricco Todd (Zephyr Cove NV). Process and apparatus for autoclave resin transfer molding. USP1995085441692.
  24. Han Kerang ; Zhang Chun ; Wang H. P Ben. Process and apparatus for the production of high strength polymer composite structures. USP1999085939013.
  25. Nogueroles Vines, Pedro; Garcia Garcia, Aquilino; Martin Martin, Jesus Manuel. Process and tools for manufacturing composite ring frames. USP2009067544261.
  26. Wilkerson, Randall D.; Rubin, Alexander M.; Fox, James R.. Process for forming curved thermoplastic composite material. USP2011017871553.
  27. Del Joseph A. (16326 Barneston St. Granada Hills CA 91344). Process for making multi-layer printed circuit boards, and the article resulting therefrom. USP1979124180608.
  28. Johnson Jay (3225 N. Verdugo Glendale CA 91208). Process for manufacturing resin-impregnated, reinforced articles without the presence of resin fumes. USP1979014132755.
  29. Imanara Tohru (Atsugi JPX) Satou Shoichi (Sagamihara JPX) Yamashita Naomi (Machida JPX). Process for producing fiber-reinforced resin moldings. USP1994115364584.
  30. White Warren D. (Lake Jackson TX) Cook Phil H. (Cheshire CT) Wai Martin (Cheshire CT) Davis William (Lake Jackson TX). Process for resin transfer molding and preform used in the process. USP1995065427725.
  31. McClure Edward Norman ; Jackson Steven Alan ; Sweesy Philip J.. Process of forming fiber reinforced composite articles using an insitu cured resin infusion port. USP2000076090335.
  32. Letterman Leslie E. (Seattle WA). Resin film infusion process and apparatus. USP1986114622091.
  33. Seemann William (6011 Montacilla Cir. Ocean Springs MS 39564). Unitary vacuum bag for forming fiber reinforced composite articles. USP1994055316462.
  34. Seemann William (Gulfport MS). Unitary vacuum bag for forming fiber reinforced composite articles and process for making same. USP1997025601852.
  35. Seemann William (Pass Christian MS). Unitary vacuum bag for forming fiber reinforced composite articles and process for making same. USP1995085439635.
  36. Seemann William (Gulfport MS). Vacuum bag for forming fiber reinforced composite articles and method for using same. USP1997125702663.
  37. Evans Patricia (12 Lantern La. Chelmsford MA 01824) Evans David (12 Lantern La. Chelmsford MA 01824). Vacuum bagging apparatus and method including a thermoplastic elastomer film vacuum bag. USP1992065123985.
  38. Palmer Raymond J. (Newport Beach CA) Bonnar Gerard R. (Irvine CA) Moore William E. (Lytle Creek CA). Vacuum resin impregnation process. USP1990074942013.

이 특허를 인용한 특허 피인용횟수: 11

  1. Modin, Andrew Elmer; Petkus, Alexander Edward. Apparatus for forming contoured composite laminates. USP2017109782937.
  2. Yarker, Thomas; Hasenjaeger, William H.. Automated fiber placement with course trajectory compensation. USP2018019862153.
  3. Yarker, Thomas; Hasenjaeger, William H.. Automated fiber placement with course trajectory compensation. USP2017019545759.
  4. Buttrick, James N.; Stewart, Dennis Wayne; Modin, Andrew E.; Banks, David Paul; Depase, Edoardo; Sanchez, Jesus. Method and apparatus for fabricating contoured laminate structures. USP2016049314974.
  5. Thomas, Charles W.; Flolid, Derek J.; Morris, John D.. Method and system of forming a releasable support and method of pre-cure removal of a composite laminate. USP2017039586344.
  6. Smith, Jr., Daniel Richard; Modin, Andrew E.; Depase, Edoardo; Darrow, Donald Chester; Klewiada, Mark. Method of fabricating a curved composite structure using composite prepreg tape. USP2016079387657.
  7. Hawkins, Robert D.; Willden, Kurtis S.; Modin, Andrew E.; Depase, Edoardo; Glain, Michael L.; Mussi, Benjamin Adam; Kismarton, Max U.. Method of laying up prepreg plies on contoured tools using a deformable carrier film. USP2017079701067.
  8. Lee, Byungwoo; Modin, Andrew Elmer; Elm, James Christopher. Method, device and apparatus for vacuum forming composite laminates. USP2017059636876.
  9. Shair, Sultan; O'Flynn, Julian Thomas; Messmer, Mathias Ernst; Worthoff, Frank; Ostojic, Mile; Vermilyea, Mark Ernest. Methods and systems for automated ply layup for composites. USP2016089421744.
  10. DesJardien, Matthew R.; Buttrick, James N.; Rowe, Terrence J.; McDonagh, Daniel Mark; Studley, Silas Lawton; Zimmerman, Tracy E.. Mobile system for automated layup and compaction of composite laminates. USP2018019873230.
  11. Lutz, Andreas; Shair, Sultan; Kluge, Thomas. Systems and methods of forming a composite layup structure. USP20181210160169.

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