[특허]Reinforced polygonal containers and blanks of sheet material for making the same

Rock-Tenn Shared Services, LLC

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Reinforced polygonal containers and blanks of sheet material for making the same

특허상세정보
국가/구분	United States(US) Patent 등록
국제특허분류(IPC7판)	B65D-005/42 B65D-005/00 B65D-005/66 B31B-003/60 B31B-003/74 B31B-003/26 B31B-001/36 B31B-001/46 B31B-003/00 B65D-005/28 B65D-005/44 B65D-005/468
출원번호	US-0472050 (2014-08-28)
등록번호	US-9073659 (2015-07-07)
발명자 / 주소	Smith, Kenneth Charles
출원인 / 주소	Rock-Tenn Shared Services, LLC
대리인 / 주소	Armstrong Teasdale LLP
인용정보	피인용 횟수 : 0 인용 특허 : 76

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A blank of sheet material for forming a polygonal container is provided. The blank includes a bottom panel, two opposing side panels, and two opposing end panels. Each side panel extends from a side edge of the bottom panel, and each end panel extends from an end edge of the bottom panel. Each end panel includes at least one major stacking extension extending from a top edge thereof. The blank further includes a reinforcing panel assembly extending from a first side edge of a first end panel of the two end panels. The reinforcing panel assembly includes ...

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1. A blank of sheet material for forming a polygonal container, said blank comprising: a bottom panel;two opposing side panels, each side panel extending from a side edge of the bottom panel;two opposing end panels, each end panel extending from an end edge of the bottom panel, each end panel comprising at least one major stacking extension extending from a top edge thereof; andat least an outer reinforcing panel assembly and at least an inner reinforcing panel assembly extending from a first side edge of a first end panel of the two end panels,wherein the outer reinforcing panel assembly includes an outer corner panel and an outer reinforcing side panel, the outer corner panel having a first height and a first width,wherein the inner reinforcing panel assembly includes an inner reinforcing side panel, an inner reinforcing corner panel, and an inner reinforcing end panel, the inner reinforcing corner panel having a second height that is substantially equal to the first height and a second width that is substantially equal to the first width, andwherein upon articulation of the blank, the respective outer corner and inner reinforcing corner panels are disposed in juxtaposed face-to-face relation to one another to form a first corner wall of the polygonal container. 2. A blank in accordance with claim 1, wherein the reinforcing panel assembly further comprises: the outer corner panel extending from the first side edge of the first end panel;the outer reinforcing side panel extending from a side edge of the outer corner panel;the inner reinforcing side panel extending from a side edge of the outer reinforcing side panel; andthe first inner reinforcing corner panel extending from a side edge of the inner reinforcing side panel, the inner reinforcing end panel extending from a side edge of the inner reinforcing corner panel. 3. A blank in accordance with claim 1, further comprising: a first top panel extending from a top edge of a first end panel of the two end panels; anda second top panel extending from a top edge of a second end panel of the two end panels. 4. A blank in accordance with claim 3, further comprising a minor stacking extension, extending from a top edge of the inner end panel, and configured to align with a respective major stacking extension to form a stacking tab, wherein at least one of the first and second top panels comprises at least one locking slot configured to receive the stacking tab therethrough. 5. A blank in accordance with claim 3, further comprising a minor stacking extension, extending from a top edge of the inner end panel, and configured to align with a respective major stacking extension to form a stacking tab, wherein the first top panel and the second top panel each include at least one locking assembly for facilitating locking the top panels in a closed position, wherein each locking assembly includes a locking slot and a rotatable locking panel, wherein the locking slot is configured to receive the stacking tab therethrough, and the rotatable locking panel is configured to engage the stacking tab. 6. A blank in accordance with claim 1, further comprising at least one top panel extending from a top edge of one of the two side panels, wherein the at least one top panel includes at least one top panel angled edge configured such that upon articulation of the blank, the at least one top panel angled edge substantially aligns with a corresponding angled edge of the bottom panel. 7. A blank in accordance with claim 1 further comprising a plurality of corresponding pairs of outer and inner reinforcing panel assemblies, wherein each end panel comprises one corresponding pair of outer and inner reinforcing panel assemblies of the plurality of reinforcing panel assemblies extending from each of opposing side edges of each end panel. 8. A blank in accordance with claim 1, wherein each side panel comprises two free side edges. 9. A blank in accordance with claim 1 further comprising: a second outer corner panel extending from an opposing second side edge of the first end panel;a third outer corner panel extending from a first side edge of a second end panel of the two end panels; anda fourth outer corner panel extending from an opposing second side edge of the second end panel. 10. A polygonal container formed from a blank of sheet material, said container comprising: a bottom wall;two opposing side walls, each side wall emanating from a side edge of the bottom wall;two opposing end walls, each end wall emanating from an end edge of the bottom wall;at least one stacking tab extending from a top edge of at least one end wall of the two end walls; andat least a first corner wall assembly comprising first inner and first outer reinforcing panel assemblies,wherein the first outer reinforcing panel assembly includes a first outer corner panel and a first outer reinforcing side panel, the first outer corner panel having a first height and a first width,wherein the first inner reinforcing panel assembly includes a first inner reinforcing side panel, a first inner reinforcing corner panel, and a first inner reinforcing end panel, the first outer corner panel having a second height substantially equal to the first height and a second width substantially equal to the first width, andwherein the respective first outer corner and first inner reinforcing corner panels overlie one another in juxtaposed face-to-face relation to form a first corner wall of the polygonal container. 11. A polygonal container in accordance with claim 10 wherein the at least one top panel comprises: a first top panel extending from a first side wall of the two side walls; anda second top panel extending from a second side wall of the two side walls. 12. A polygonal container in accordance with claim 11, wherein the top panel comprises at least one locking slot defined therein, the at least one locking slot configured to receive the at least one stacking tab therethrough. 13. A polygonal container in accordance with claim 11, wherein the first top panel and the second top panel each include at least one locking assembly for facilitating locking the top panels in a closed position, wherein each locking assembly includes a locking slot and a rotatable locking panel, wherein the locking slot is configured to receive the stacking tab therethrough, and the rotatable locking panel is configured to engage the stacking tab. 14. A polygonal container in accordance with claim 10 further comprising at least one stacking slot defined in a bottom edge of at least one end wall of the two end walls, the at least one stacking slot having a shape corresponding to a shape of the at least one stacking tab. 15. A polygonal container in accordance with claim 10, further comprising: a second corner wall assembly extending between the first end wall and a second side wall of the two side walls, the second corner wall formed from second outer and inner reinforcing panel assemblies;a third corner wall assembly extending between the second side wall and a second end wall of the two end walls, the third corner wall formed from third outer and inner reinforcing panel assemblies; anda fourth corner wall assembly extending between the first side wall and the second end wall, the fourth corner wall formed from fourth outer and inner reinforcing panel assemblies. 16. A polygonal container in accordance with claim 10, further comprising at least one top panel extending from a top edge of one of the two side walls, wherein the at least one top panel includes at least one top panel angled edge that is substantially aligned with a corresponding angled edge of the bottom wall. 17. A polygonal container in accordance with claim 10, wherein the first outer reinforcing side panel has a width substantially equal to a width of the first inner reinforcing side panel. 18. A polygonal container in accordance with claim 10, wherein the respective first outer and first inner reinforcing side panels overlie one another in juxtaposed face-to-face relation to form a first reinforcing side wall overlying an inner surface of a first of the two opposing side walls. 19. A polygonal container in accordance with claim 10, wherein the first inner reinforcing end panel overlies one of the two opposing end panels in juxtaposed face-to-face relation. 20. A method for forming a polygonal container from a blank of sheet material, the blank including a bottom panel, two opposing side panels each extending from a side edge of the bottom panel, two opposing end panels each extending from an end edge of the bottom panel, and outer and inner reinforcing panel assemblies extending from a first side edge of a first end panel of the two end panels, wherein the outer reinforcing panel assembly includes an outer corner panel and an outer reinforcing side panel, the outer corner panel having a first height and a first width, and the inner reinforcing panel assembly includes an inner reinforcing side panel, an inner reinforcing corner panel, and an inner reinforcing end panel, the inner reinforcing corner panel having a second height that is substantially equal to the first height and a second width that is substantially equal to the first width, and wherein a minor stacking extension extends from a top edge of the inner end panel and a major stacking extension extends from a top edge of the first end panel, the method comprising: rotating the inner reinforcing side panel toward an interior surface of the outer reinforcing side panel about a fold line connecting the inner reinforcing side panel and the outer reinforcing side panel, wherein said rotating aligns the outer corner and inner reinforcing corner panels in a substantially face-to-face relationship, and aligns the minor stacking extension and the major stacking extension in a substantially face-to-face relationship to form a stacking tab;rotating the outer and inner reinforcing side panels toward an interior surface of the first side panel about a fold line connecting the inner reinforcing side panel and the inner reinforcing corner panel and about a fold line connecting the outer reinforcing side panel and the outer corner panel;rotating the outer corner panel and the inner reinforcing corner panel toward the interior surface of the first end panel about a fold line connecting the inner reinforcing corner panel and the inner reinforcing end panel and about a fold line connecting the outer corner panel and the first end panel; androtating the first end panel inward into a substantially perpendicular relationship with the bottom panel about a fold line connecting the first end panel and the bottom panel, the first end panel and inner reinforcing end panel forming a first end wall of the polygonal container and the outer corner panel and the inner reinforcing corner panel forming a first corner wall of the polygonal container. 21. A method in accordance with claim 20, wherein the blank further includes a first top panel extending from a top edge of a first side panel of the two side panels, the first top panel including at least one locking slot defined therein, said method further comprising: rotating the first top panel toward an interior surface of the first side panel about a fold line connecting the first top panel and the first side panel; andinserting the stacking tab through the at least one locking slot, the stacking tab securing the first top panel in position within respect to the first side panel, the first top panel forming at least a portion of a top wall of the polygonal container. 22. A method in accordance with claim 21, wherein the first top panel includes at least one locking assembly, the at least one locking assembly including a locking slot and a rotatable locking panel, said method further comprising: rotating the first top panel toward an interior surface of the first side panel about a fold line connecting the first top panel and the first side panel;rotating the locking panel downwardly to a position substantially perpendicular to the first top panel;inserting the stacking tab through the locking slot, the stacking tab securing the first top panel in position within respect to the first side panel, the first top panel forming at least a portion of a top wall of the polygonal container. 23. A method in accordance with claim 20 further comprising: rotating a first side panel of the two side panels inwardly into a substantially perpendicular relationship with the bottom panel; andattaching an interior surface of the first side panel to an exterior surface of the inner reinforcing side panel, the first side panel and the outer and inner reinforcing side panels forming a first side wall of the polygonal container. 24. A method in accordance with claim 20, wherein the outer corner panel extends from a side edge of a first side panel of the two side panels, said method further comprising: rotating the outer corner panel toward the interior surface of the first side panel about a fold line connecting the outer corner panel and the first side panel; andattaching an interior surface of the outer corner panel to an exterior surface of the inner reinforcing corner panel. 25. A method in accordance with claim 20, wherein the blank includes a plurality of outer and inner reinforcing panel assemblies, a corresponding pair of outer and inner reinforcing panel assemblies of the plurality of outer and inner reinforcing panel assemblies extends from each of two opposing side edges of each end panel, said method further comprising: rotating an outer corner panel, an outer reinforcing side panel, an inner reinforcing side panel, an inner reinforcing corner panel, and an inner reinforcing end panel of a first pair of outer and inner reinforcing panel assemblies of the plurality of outer and inner reinforcing panel assemblies about a plurality of fold lines to form the first corner wall;rotating an outer corner panel, an outer reinforcing side panel, an inner reinforcing side panel, an inner reinforcing corner panel, and an inner reinforcing end panel of a second pair of outer and inner reinforcing panel assemblies of the plurality of outer and inner reinforcing panel assemblies about a plurality of fold lines to form the second corner wall;rotating an outer corner panel, an outer reinforcing side panel, an inner reinforcing side panel, an inner reinforcing corner panel, and an inner reinforcing end panel of a third pair of outer and inner reinforcing panel assemblies of the plurality of outer and inner reinforcing panel assemblies about a plurality of fold lines to form the third corner wall; androtating an outer corner panel, an outer reinforcing side panel, an inner reinforcing side panel, an inner reinforcing corner panel, and an inner reinforcing end panel of a fourth pair of outer and inner reinforcing panel assemblies of the plurality of outer and inner reinforcing panel assemblies about a plurality of fold lines to form the fourth corner wall.

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Reinforced polygonal containers and blanks of sheet material for making the same

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Reinforced polygonal containers and blanks of sheet material for making the same

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