Reverse molded plant-on panel component, method of manufacture, and method of decorating a door therewith
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
E06B-007/00
B27N-003/08
B27N-003/20
B44C-001/00
B44C-003/04
B44C-005/00
B44C-005/04
B44F-009/02
E04F-013/08
E04F-013/18
E06B-003/70
B29K-311/14
출원번호
US-0043304
(2013-10-01)
등록번호
US-9284772
(2016-03-15)
발명자
/ 주소
Lynch, Steven K.
Schafernak, Dale E.
Luetgert, Karine
Liang, Bei-Hong
Braddock, Lee
출원인 / 주소
Masonite Corporation
대리인 / 주소
Berenato & White, LLC
인용정보
피인용 횟수 :
1인용 특허 :
81
초록▼
A reverse molded, plant-on decorative panel component comprises a panel portion lying on a first plane, a skirt portion, and a contoured portion. The skirt portion has a first surface adapted to be exteriorly disposed and an opposite second surface adapted to be interiorly disposed in order to be ad
A reverse molded, plant-on decorative panel component comprises a panel portion lying on a first plane, a skirt portion, and a contoured portion. The skirt portion has a first surface adapted to be exteriorly disposed and an opposite second surface adapted to be interiorly disposed in order to be adhesively secured to a planar surface. The contoured portion extends outwardly from and surrounds the panel portion and interconnects and is integral with the panel portion and the skirt portion. The skirt portion extends peripherally about the contoured portion.
대표청구항▼
1. A reverse molded wood composite door skin having an exterior surface adapted to be exteriorly disposed and an opposite interior surface adapted to be interiorly disposed, comprising: at least one panel portion, said exterior surface of said at least one panel portion extending in a first plane;a
1. A reverse molded wood composite door skin having an exterior surface adapted to be exteriorly disposed and an opposite interior surface adapted to be interiorly disposed, comprising: at least one panel portion, said exterior surface of said at least one panel portion extending in a first plane;a skirt portion having a first thickness and a first specific gravity, said exterior surface of said skirt portion extending in a second plane, said interior surface of said skirt portion adapted to be adhesively secured to a planar support surface; anda contoured wall surrounding said panel portion and interconnecting and integral with said panel portion and said skirt portion, said skirt portion extending peripherally about said contoured wall, said contoured wall including first and second contoured portions, said first contoured portion being adjacent said skirt portion and being reverse molded so that said exterior surface thereof extends outwardly relative to said second plane to an outermost convex top having a rounded apex that is farther outward from the first and second planes than any other part of the contoured wall, said second contoured portion being positioned between said first contoured portion and said panel portion and having said exterior surface thereof extending inwardly relative to said first plane, said outermost convex top of said rounded apex having a second thickness that is less than said first thickness and a second specific gravity that is greater than said first specific gravity. 2. A reverse molded wood composite door skin in accordance with claim 1, wherein said reverse molded wood composite door skin includes less than 5% by weight resin binder. 3. A reverse molded wood composite door skin in accordance with claim 2, wherein said resin binder is homogeneously distributed throughout said reverse molded wood composite door skin. 4. A reverse molded wood composite door skin in accordance with claim 3, wherein said reverse molded wood composite door skin is reverse molded from a mat of refined cellulosic fibers and sufficient binder to adhere said refined cellulosic fibers together into a structurally sound article, and wherein said structurally sound article does not include a thermoplastic coating material an outer surface thereof, and does not include a resin-impregnated paper overlay. 5. A reverse molded wood composite door skin in accordance with claim 4, wherein said mat of refined cellulosic fibers is made by a dry process and has a smooth planar back surface. 6. A reverse molded wood composite door skin in accordance with claim 1, wherein said first contoured portion extends outwardly 5-10 mm from said second plane. 7. A reverse molded wood composite door skin in accordance with claim 1, wherein said reverse molded wood composite door skin is reverse molded from a mat of refined cellulosic fibers and sufficient binder to adhere the cellulosic fibers together into a structurally sound article, and wherein the cellulosic mat includes at least 40% by weight softwood fibers, based on the total weight of cellulosic fibers in said article. 8. A reverse molded wood composite door skin in accordance with claim 7, wherein said softwood fibers comprise at least one member selected from the group consisting of pine, spruce and a mixture thereof. 9. A reverse molded wood composite door skin in accordance with claim 8, wherein said cellulosic fibers are about 100% by weight said softwood fibers. 10. A reverse molded wood composite door skin in accordance with claim 1, wherein said contoured wall extends outwardly said second plane at an angle in a range of 25-35°. 11. A reverse molded wood composite door skin in accordance with claim 1, wherein said contoured wall extends outwardly said second plane at an angle in a range of 30-35°. 12. A reverse molded wood composite door skin in accordance with claim 1, wherein said skirt portion is separable from said contoured wall. 13. A reverse molded wood composite door skin in accordance with claim 1, wherein said reverse molded wood composite door skin is between about 0.10 inch and about 0.25 inch thick. 14. A reverse molded wood composite door skin in accordance with claim 1, wherein said first plane is positioned outward relative to said second plane. 15. A reverse molded wood composite door skin in accordance with claim 14, wherein said first and second planes are parallel to one another. 16. A reverse molded wood composite door skin having an exterior surface adapted to be exteriorly disposed and an opposite interior surface adapted to be interiorly disposed, said reverse molded wood composite door skin comprising: at least one planar panel portion, said exterior surface of said at least one planar panel portion extending in a first plane;a major planar portion having a first thickness and a first specific gravity, said exterior surface of said major planar portion extending in a second plane that is different than said first plane, said interior surface of said major planar portion adapted to be adhesively secured to a support surface;a contoured portion surrounding said planar panel portion and being surrounded by the major planar portion, said contoured portion interconnecting and integral with said planar panel portion and said major planar portion, said exterior surface of said contoured portion extending outwardly from and relative to said first plane and interconnecting and integral with said major planar portion and said planar panel portion, said contoured portion being reversed molded so that said exterior surface thereof extends outwardly relative to said second plane to an outermost convex top portion having a rounded apex that is farther outward from the first and second planes than any other part of the contoured portion, said rounded apex having a second thickness that is less than said first thickness and a second specific gravity that is greater than said first specific gravity. 17. A reverse molded wood composite door skin in accordance with claim 16, wherein said contoured portion includes a plurality of raised planar steps interposed between said major planar portion and said convex top portion. 18. A reverse molded wood composite door skin in accordance with claim 16, wherein said contoured portion includes first and second contoured portions, and wherein said first contoured portion includes said convex top portion and is proximate said major planar portion and said second contoured portion is proximate said planar panel portion. 19. A reverse molded wood composite door skin in accordance with claim 18, wherein said first contoured portion extends outwardly relative to said planar panel portion and said second contoured portion extends inwardly relative to said planar panel portion. 20. A reverse molded wood composite door skin in accordance with claim 16, wherein said second specific gravity of said rounded apex of said contoured portion is in a range of 1.02 to 1.08, and wherein said first specific gravity of said major planar portion is in a range of 0.98 to 1.00. 21. A reverse molded wood composite door skin in accordance with claim 16, wherein said reverse molded wood composite door skin is between about 0.10 inch and about 0.25 inch thick. 22. A reverse molded wood composite door skin in accordance with claim 16, wherein said first plane is positioned outward relative to said second plane. 23. A reverse molded wood composite door skin in accordance with claim 22, wherein said first and second planes are parallel to one another. 24. A door comprising: a planar support structure; anda reverse molded wood composite door skin having an exterior surface adapted to be exteriorly disposed and an opposite interior surface adapted to be interiorly disposed, comprising at least one panel portion, said exterior surface of said at least one panel portion extending in a first plane;a skirt portion having a first thickness and a first specific gravity, said exterior surface of said skirt portion extending in a second plane, said interior surface of said skirt portion secured to the planar support structure; anda contoured wall surrounding said panel portion and interconnecting and integral with said panel portion and said skirt portion, said skirt portion extending peripherally about said contoured wall, said contoured wall including first and second contoured portions, said first contoured portion being adjacent said skirt portion and being reverse molded so that said exterior surface thereof extends outwardly relative to said second plane away from the planar support structure to an outermost convex top having a rounded apex that is farther outward from the first and second planes than any other part of the contoured wall, said second contoured portion being positioned between said first contoured portion and said panel portion and having said exterior surface thereof extending inwardly relative to said first plane, said rounded apex having a second thickness that is less than said first thickness and a second specific gravity that is greater than said first specific gravity. 25. A door comprising: a planar support structure; andthe reverse molded wood composite door skin of claim 16, said interior surface of said major planar portion adhesively secured or otherwise fastened to the planar support structure.
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이 특허에 인용된 특허 (81)
Munk Edmund E. (Oberstenfeld DT), Apparatus for making molded bodies from ligno-cellulose particles.
Ruggie, Mark A.; Bonomo, Brian; Braddock, Lemuel Lee; Koledin, Toplica; Liang, Bei-Hong; Lynch, Steven K.; Nemivant, Kathleen; Pearce, Beverly; Weldon, Mark Allen, Composite building components and method of making same.
Ruggie, Mark A.; Bonomo, Brian; Braddock, Lemuel Lee; Koledin, Toplica; Liang, Bei-Hong; Lynch, Steven K.; Nemivant, Kathleen; Pearce, Beverly; Weldon, Mark Allen, Composite building components, and method of making same.
Pittman Raymond H. (Batavia IL) Ruggie Mark A. (Lombard IL) Luetgert Karine A. (Geneva IL), Finishing process for textured panels, and structures made thereby.
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Lynch,Steven K.; Schafernak,Dale E.; Luetgert,Karine; Liang,Bei Hong; Braddock,Lee, Reverse molded plant-on panel component, method of manufacture, and method of decorating a door therewith.
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Lynch, Steven K.; Schafernak, Dale E.; Luetgert, Karine; Liang, Bei-Hong; Braddock, Lee, Reverse molded plant-on panel component, method of manufacture, and method of decorating a door therewith.
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