Controlled power fade for battery powered devices
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
H02P-001/00
H01R-012/70
B25F-005/02
H01M-010/44
H02J-007/00
H02J-007/04
H02P-007/29
H01M-010/48
H05B-033/08
H02P-003/08
H02P-007/285
H01R-013/11
H01H-009/06
H01M-010/42
G01R-031/36
H02P-031/00
출원번호
US-0603977
(2015-01-23)
등록번호
US-9413088
(2016-08-09)
발명자
/ 주소
Brotto, Daniele C.
Forster, Michael K.
Leh, Jason K.
Lin, Wing W.
출원인 / 주소
Black & Decker Inc.
대리인 / 주소
Rohani, Amir
인용정보
피인용 횟수 :
1인용 특허 :
78
초록▼
A method is provided for operating a power tool having a motor powered by a battery. The method includes: delivering power from the battery to the motor in accordance with an operator input; detecting a condition of the power tool indicating a shutdown of the power is imminent; and fading the power
A method is provided for operating a power tool having a motor powered by a battery. The method includes: delivering power from the battery to the motor in accordance with an operator input; detecting a condition of the power tool indicating a shutdown of the power is imminent; and fading the power delivered from the battery to the motor, in response to the detected condition, through the use of a controller residing in the power tool.
대표청구항▼
1. A method for operating a power tool having a trigger switch and a motor powered by a battery pack, comprising: setting the duty cycle of a pulse width modulated control signal in accordance with a position of the trigger switch;delivering power from the battery pack to the motor in accordance wit
1. A method for operating a power tool having a trigger switch and a motor powered by a battery pack, comprising: setting the duty cycle of a pulse width modulated control signal in accordance with a position of the trigger switch;delivering power from the battery pack to the motor in accordance with the control signal;monitoring a parameter indicative of tool operation while power is delivered from the battery pack to the motor using a controller residing in the power tool;detecting a condition of the parameter indicating a shutdown of the power is imminent; andfading the power delivered from the battery to the motor, in response to the detected condition, using the controller, wherein the fading step comprises: computing a value of the duty cycle as a function of a value of the parameter, andsetting the duty cycle of the control signal to the computed value of the duty cycle when the computed value of the duty cycle is less than the duty cycle set in accordance with position of the trigger switch, and retaining the duty cycle set in accordance with the position of the trigger switch when the computed value of the duty cycle is more than the duty cycle set in accordance with the position of the trigger switch. 2. The method of claim 1 wherein fading of the power delivered is by an amount that is computed as a function of a value of the parameter. 3. The method of claim 1 wherein fading of the power delivered further comprises decreasing the power delivered as a function of the value of the parameter, where the function is at least one of linear, step, exponential or polynomial. 4. The method of claim 1 wherein the parameter is voltage of the battery, comprising: initiating fading of the power delivered when the battery voltage falls below a voltage fade threshold and decreasing the power delivered linearly as a function of the battery voltage until the battery voltage falls below a voltage cutoff threshold. 5. The method of claim 1 wherein the parameter is temperature in the power tool, the method comprising: initiating fading of the power delivered when the temperature exceeds a temperature fade threshold and decreasing the power delivered linearly as a function of the temperature until the temperature exceeds a temperature cutoff threshold. 6. The method of claim 1 wherein the parameter is temperature in the battery pack, the method comprising: fading of the power delivered when the temperature exceeds a temperature fade threshold and decreasing the power delivered linearly as a function of the temperature until the temperature exceeds a temperature cutoff threshold. 7. The method of claim 6, wherein the battery pack includes a positive terminal, a negative terminal, a temperature sense terminal, battery cells coupled to the positive and negative terminals, and a temperature sensor electrically coupled to the positive terminal. 8. A power tool system comprising: a tool assembly having a motor;a battery pack that selectively couples to the tool assembly and operates to provide power to the motor;a trigger switch disposed on the tool assembly;a discharge control module that is in data communication with the trigger switch and regulates power provided to the motor in accordance with a position of the trigger switch by adjusting a duty cycle of pulse width modulated control signal of a switch disposed in series with the motor, wherein the discharge control module is configured to monitor a parameter indicative of tool operation while power is delivered from the battery pack to the motor and fade the power delivered from the battery to the motor by adjusting the duty cycle of the control signal by an amount that is computed as a function of a value of the parameter,wherein the discharge control module sets the duty cycle to a value computed as a function of a value of the parameter when the computed value of the duty cycle is less than the duty cycle set in accordance with position of the trigger switch, and retains the duty cycle set in accordance with the position of the trigger switch when the computed value of the duty cycle is more than the duty cycle set in accordance with the position of the trigger switch. 9. The power tool system of claim 8 wherein the discharge control module fades the power delivered by decreasing the power delivered as a function of the value of the parameter, where the function is at least one of linear, step, exponential or polynomial. 10. The power tool system of claim 8, wherein the discharge control module monitors voltage of the battery, initiates fading of the power delivered when the battery voltage falls below a voltage fade threshold and decreases the power delivered linearly as a function of the battery voltage until the battery voltage falls below a voltage cutoff threshold. 11. The power tool system of claim 8, further comprising a temperature sensor disposed in the tool assembly, wherein the discharge control module is configured to receive a temperature measure from the temperature sensor, initiate fading of the power delivered when the temperature exceeds a temperature fade threshold and decrease the power delivered linearly as a function of the temperature until the temperature exceeds a temperature cutoff threshold. 12. The power tool system of claim 8, further comprising a temperature sensor disposed in the battery pack and in data communication with the discharge control module, wherein the discharge control module is configured to monitor temperature in the battery pack, initiate fading of the power delivered when the temperature exceeds a temperature fade threshold and decrease the power delivered linearly as a function of the temperature until the temperature exceeds a temperature cutoff threshold. 13. The power tool of claim 12, wherein the battery pack includes a positive terminal, a negative terminal, a temperature sense terminal, battery cells coupled to the positive and negative terminals, and a temperature sensor electrically coupled to the positive terminal. 14. The power tool of claim 8, wherein the switch is disposed in series with battery cells of the battery pack. 15. The power tool system of claim 8, wherein the discharge control module resides in the tool assembly. 16. The power tool system of claim 8, wherein the discharge control module resides in the battery pack. 17. A power tool system comprising: a tool assembly having a motor;a battery pack having a plurality of battery cells that selectively couples to the tool assembly via a positive terminal and a negative terminal to provide electric power to the motor;a trigger switch disposed on the tool assembly; anda discharge control module within the tool assembly that controls power delivered from the battery to the motor in accordance with a position of the trigger switch, wherein the discharge control module is electrically coupled to the battery pack to measure voltage of the battery cells while the tool is being operated by a user by interrupting current flow from the battery pack to the motor momentarily via a power switch while the trigger switch is being pulled by the user and measuring voltage of the battery in an unloaded condition while current flow is interrupted, the discharge control module being further configured to compare the unloaded voltage measure to a voltage cutoff threshold, and resume current flow from the battery to the motor when the unloaded voltage measure exceeds the voltage cutoff threshold. 18. The power tool of claim 17, wherein the discharge control module is configured to terminate current discharge of the battery via the switch when the unloaded voltage measure is less than the voltage cutoff threshold. 19. The power tool of claim 17, wherein the discharge control module is configured to interrupt current via the power switch for a period of time on the order of milliseconds to measure voltage of the battery in an unloaded condition. 20. The power tool of claim 17, wherein the discharge control module is configured to delay the voltage measure of the battery in an unloaded condition. 21. The power tool of claim 17, wherein the discharge control module is configured to measure voltage of a single battery cell or a portion of the battery cells. 22. The power tool of claim 17, wherein the discharge control module is configured to interrupt current periodically via the switch to measure voltage of the battery in an unloaded condition while current is being drawn from the battery. 23. The power tool of claim 17, wherein the discharge control module is configured to fade the power delivered from the battery to the motor by an amount that is computed as a function of a value of the unloaded voltage measure.
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