Manual override device for an electric actuator and method for use
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
F16H-025/20
H02K-007/00
출원번호
US-0009619
(2011-01-19)
등록번호
US-9431868
(2016-08-30)
발명자
/ 주소
Rosengren, Gary
Forbord, Jeremy R.
Glikin, Igor
출원인 / 주소
TOLOMATIC, INC.
대리인 / 주소
Dorsey & Whitney LLP
인용정보
피인용 횟수 :
2인용 특허 :
98
초록▼
The present disclosure relates to a manual override tool for an electric actuator. The manual override tool includes an accessible first end, a shaft operably connected with the first end and is movable in a linear direction and is rotatable, and a plurality of gear teeth on the shaft. The accessibl
The present disclosure relates to a manual override tool for an electric actuator. The manual override tool includes an accessible first end, a shaft operably connected with the first end and is movable in a linear direction and is rotatable, and a plurality of gear teeth on the shaft. The accessible first end is used to engage and disengage the plurality of gear teeth with a plurality of notches provided on an interior rotor of the electric actuator, such that the accessible first end may be used to manually operate the electric actuator.
대표청구항▼
1. A manual override tool for an electrically powered linear actuator having a linear thrust member, a motor and an actuator housing, the manual override tool comprising: a shaft having an accessible first end exterior to the actuator housing and a distal end portion inserted into the actuator housi
1. A manual override tool for an electrically powered linear actuator having a linear thrust member, a motor and an actuator housing, the manual override tool comprising: a shaft having an accessible first end exterior to the actuator housing and a distal end portion inserted into the actuator housing; anda plurality of gear teeth on the shaft;wherein the accessible first end is configured to control engagement and disengagement of the plurality of gear teeth by moving the shaft linearly until the gear teeth are engaged with a plurality of notches or gear teeth provided on a periphery of an interior rotor of the electrically powered linear actuator, the motor coupled to the interior rotor having a rotational axis to rotate a screw shaft within the actuator housing, such that the engagement provides mechanical advantage to generate torque while turning the manual override tool via the accessible first end;wherein the manual override tool is an integral part of the electrically powered linear actuator having the actuator housing and the linear thrust member, with the accessible first end exterior to the actuator housing and the distal end portion inserted into the actuator housing, and with the gear teeth on the shaft engaged with the interior rotor of the electrically powered linear actuator; andwherein the accessible first end is further configured to manually operate the electrically powered linear actuator such that rotation of the shaft causes rotation of the interior rotor and screw shaft which transfers into linear motion of the thrust member to a desired position; andwherein the manual override tool is configured for the shaft to be movable in a linear direction transverse to the rotational axis of the interior rotor, from an engaged position with the plurality of gear teeth engaged with the periphery of the interior rotor to a disengaged position in a normal operating mode of the electrically powered linear actuator. 2. The manual override tool of claim 1, further comprising a nut coupled to the accessible first end of the manual override tool, wherein the nut is configured to be rotatable by a wrench. 3. The manual override tool of claim 2, further comprising telescoping portions coupled to the accessible first end of the manual override tool, the telescoping portions configured for moving within one another, thereby moving the shaft of the manual override tool linearly until the gear teeth are engaged with the notches or gear teeth provided on the interior rotor of the electrically powered linear actuator. 4. The manual override tool of claim 3, wherein the telescoping portions further comprise knurled edges configured to provide grip for an operator to manipulate the telescoping portions and engage the manual override tool with the interior rotor of the electrically powered linear actuator. 5. The manual override tool of claim 4, further comprising a spring biasing the accessible first end of the manual override tool in a disengaged position. 6. The manual override tool of claim 1, further comprising a removable cap positioned over the accessible first end of the manual override tool. 7. The manual override tool of claim 1, wherein the gear teeth on the distal end portion of the shaft comprise a worm screw configured to engage a worm gear on the periphery of the interior rotor of the electrically powered linear actuator. 8. A manual override tool for an electrically powered linear actuator having an actuator housing, a motor and a linear thrust member, the manual override tool comprising: a shaft having an accessible first end exterior to the actuator housing and a distal end portion inserted into a hole in the actuator housing;a plurality of gear teeth on the shaft; andmeans for engaging and disengaging the plurality of gear teeth by moving the shaft linearly until the gear teeth are in engagement with a plurality of notches or gear teeth provided on a periphery of an interior rotor of the electrically powered linear actuator, the motor coupled to the interior rotor having a rotational axis to rotate a screw shaft within the actuator housing, such that the engagement provides mechanical advantage to generate torque while turning the manual override tool via the accessible first end;wherein the manual override tool is an integral part of the electrically powered linear actuator having the actuator housing and the linear thrust member, with the accessible first end exterior to the actuator housing and the distal end portion inserted into the actuator housing, and with the gear teeth on the shaft engaged with the interior rotor of the electrically powered linear actuator; andwherein rotation of the accessible first end manually operates the electrically powered linear actuator such that rotation of the interior rotor and screw shaft transfers into linear motion of the thrust member to a desired position; andwherein the shaft is movable in a linear direction transverse to the rotational axis of the interior rotor, from an engaged position with the plurality of gear teeth engaged with the periphery of the interior rotor to a disengaged position configured for a normal operating mode of the electrically powered linear actuator. 9. The manual override tool of claim 8, further comprising telescoping portions at the accessible first end of the manual override tool, the telescoping portions configured for moving within one another, thereby moving the shaft of the manual override tool linearly until the gear teeth are engaged with the interior rotor of the electrically powered linear actuator. 10. The manual override tool of claim 9, wherein the telescoping portions of the manual override tool comprise a metal alloy. 11. The manual override tool of claim 10, wherein the accessible first end of the manual override tool comprises knurled edges configured to provide grip for an operator to manipulate the telescoping portions and engage the manual override tool. 12. The manual override tool of claim 8, further comprising a compression spring biasing the shaft of the manual override tool in a disengaged position. 13. The manual override tool of claim 8, wherein the accessible first end of the manual override tool comprises a nut configured to be rotatable by a wrench in order to manually operate the electrically powered linear actuator. 14. A method for using the manual override tool of claim 8 for positioning the electrically powered linear actuator, the method comprising: engaging the plurality of notches or gear teeth provided on the interior rotor of the electrically powered linear actuator with the manual override tool; androtating the accessible first end of the manual override tool to manually position the thrust member of the electrically powered linear actuator in the desired position. 15. The method of claim 14, further comprising disengaging the manual override tool from the plurality of notches or gear teeth on the interior rotor of the electrically powered linear actuator. 16. The method of claim 14, further comprising locking the manual override tool in an engaged position. 17. The method of claim 16, wherein locking the manual override tool in the engaged position comprises overcoming a bias of a compression spring biasing the manual override tool in a disengaged position. 18. The method of claim 17, further comprising unlocking the manual override tool from the engaged position and allowing the compression spring to return the tool to the disengaged position. 19. The method of claim 16, wherein locking the manual override tool in the engaged position comprises compressing at least one telescoping portion coupled to the accessible first end of the manual override tool. 20. A manual override tool integral to a linear actuator having a thrust member, an electric motor and an actuator housing, the manual override tool comprising: a shaft having an accessible end exterior to the actuator housing and a distal portion inside the actuator housing; anda plurality of gear teeth on the distal portion of the shaft, proximate an interior rotor;wherein the accessible end is configured to control engagement and disengagement of the plurality of gear teeth with the interior rotor by moving the shaft in a linear direction transverse to a rotational axis of the interior rotor, from an engaged position in which the gear teeth are engaged with a plurality of notches or gear teeth provided on an outer peripheral edge of the interior rotor for manual operation of the linear actuator to a disengaged position in which the gear teeth are disengaged from the interior rotor for normal operation of the linear actuator;wherein the electric motor is coupled to the interior rotor to rotate a screw shaft within the actuator housing and the engagement provides mechanical advantage to generate torque while turning the manual override tool via the accessible end, in order to manually operate the linear actuator such that rotation of the shaft causes the rotation of the interior rotor and screw shaft about the rotational axis which transfers into linear motion of the thrust member to a desired position. 21. The manual override tool of claim 20, wherein the gear teeth on the distal portion of the shaft comprise a worm screw configured to engage a worm gear on the periphery of the interior rotor.
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