Wind turbine blades with layered, multi-component spars, and associated systems and methods
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
F03D-001/06
F03D-001/00
B29C-070/52
B29L-031/08
B29C-065/48
B29C-065/00
출원번호
US-0802590
(2013-03-13)
등록번호
US-9470205
(2016-10-18)
발명자
/ 주소
Liu, Qiang
Baker, Myles L.
출원인 / 주소
Vestas Wind Systems A/S
대리인 / 주소
Perkins Coie LLP
인용정보
피인용 횟수 :
0인용 특허 :
41
초록▼
Wind turbine blades with layered, multi-component spars, and associated systems and methods are disclosed. A wind turbine blade system in accordance with a particular embodiment includes a first blade segment having a first spar element that includes first planks having a first thickness and a first
Wind turbine blades with layered, multi-component spars, and associated systems and methods are disclosed. A wind turbine blade system in accordance with a particular embodiment includes a first blade segment having a first spar element that includes first planks having a first thickness and a first plank composition, and a second blade segment having a second spar element that includes second planks having a second thickness and a second plank composition different than the first plank composition. The second blade segment is joined to the first blade segment at a joint, and, in particular embodiments, an overall product of thickness and elastic modulus of the first planks is approximately equal to an overall product of thickness and elastic modulus for the second planks.
대표청구항▼
1. A wind turbine blade system, comprising: a first blade segment having a first spar element that includes first planks having a first thickness and a first plank composition; anda second blade segment having a second spar element that includes second planks having a second thickness and a second p
1. A wind turbine blade system, comprising: a first blade segment having a first spar element that includes first planks having a first thickness and a first plank composition; anda second blade segment having a second spar element that includes second planks having a second thickness and a second plank composition different than the first plank composition, the second blade segment being joined to the first blade segment at a joint, wherein an overall product of thickness and elastic modulus of the first planks is equal or approximately equal to an overall product of thickness and elastic modulus for the second planks. 2. The system of claim 1 wherein an individual second plank includes multiple layers, and wherein the overall product of thickness and elastic modulus for the second plank is equal to the sum of the product of thickness and elastic modulus for each layer of the second plank. 3. The system of claim 1 wherein individual first planks are interleaved with individual second planks at the joint. 4. A wind turbine blade system, comprising: first and second blade segments positioned at different locations along a longitudinal axis and joined together to form at least a portion of a wind turbine blade, the first blade segment including a first spar element and the second blade segment including a second spar element; whereinthe second spar element is elongated along the longitudinal axis and includes multiple second planks, with individual second planks including at least one first layer having a first composition, at least one second layer having a second composition different than the first composition, and an adhesive between the first and second layers, the adhesive having an adhesive composition different than the first and second compositions; and whereinthe first spar element is elongated along the longitudinal axis and includes multiple first planks, with individual first planks including at least one third layer having a third composition different than the first and second compositions: further wherein; ends of the first planks and the second planks are interleaved to form a joint between the first and second spar elements:at the joint, a thickness of an individual first plank is T1, a thickness of the first layer is T2a and a thickness of the second layer is T2b, with T1 approximately equal to T2a+T2b; an elastic modulus of the first composition is E2a, an elastic modulus of the second composition is E2b, and an elastic modulus of the third composition is E1; and (E1×T1) is approximately equal to (E2a×T2a)+(E2b×T2b). 5. The system of claim 4 wherein the first and second spar elements each include a spar cap. 6. The system of claim 4 wherein the first composition includes fiberglass and the second composition includes carbon fiber. 7. The system of claim 4 wherein at least one of the individual planks of the second spar element has an end and an intermediate location positioned outwardly along the longitudinal axis from the end, and wherein a thickness of at least one of the first and second layers of the at least one second plank is greater at the end than at the intermediate location. 8. The system of claim 4 wherein E2b higher than E2. 9. The system of claim 4 wherein the first and second individual planks have approximately the same thickness. 10. A wind turbine blade system, comprising: a first blade segment having a longitudinal axis, the first blade segment including at least one first spar element that is elongated along the longitudinal axis, the at least one first spar element including multiple first planks, with individual first planks having a first thickness T1 and a first elastic modulus E1; anda second blade segment having at least one second spar element joined to the at least one first spar element at a spar joint and extending along the longitudinal axis, the at least one second spar element including multiple second planks joined to corresponding first planks at the spar joint, with individual second planks having a second thickness T2 and including at least one first layer having a first layer thickness T2a and first composition with an elastic modulus of E2a, and at least one second layer having a second layer thickness T2b and a second composition different than the first composition with an elastic modulus of E2b, and wherein(E1×T1) is equal or approximately equal to (E2a×T2a)+(E2b×T2b). 11. The system of claim 10 wherein the first planks include unidirectional fiberglass, the first composition includes biaxial fiberglass, and the second composition includes unidirectional carbon fibers. 12. The system of claim 10 wherein the first thickness T2a of an individual first layer diminishes in a longitudinal direction outwardly away from the joint. 13. The system of claim 10, wherein the second blade segment has a first end inboard along the longitudinal axis from a second end and wherein the first layers terminate inboard of the second end. 14. A wind turbine blade, comprising: a first blade segment having a first spar cap portion, the first spar cap portion including a plurality of laminated first planks, wherein individual first planks are formed from unidirectional fiberglass, have a first thickness, and terminate at different longitudinal locations to form a first end portion having a plurality of first projections and first recesses, with individual first projections alternating with individual first recesses along a thickness axis; anda second blade segment having a second spar cap portion, the second spar cap portion including a plurality of laminated second planks, wherein individual second planks are formed from biaxial fiberglass strips attached to carbon strips, and terminate at different longitudinal locations to form a plurality of second projections and second recesses, with individual second projections alternating with individual second recesses along the thickness axis;wherein the individual second planks have a second thickness the same or approximately the same as the first thickness at the corresponding second projections, and have a third thickness less than the second thickness at an intermediate location spaced apart from the corresponding second projections;wherein a thickness of the biaxial fiberglass strips decreases to zero at the intermediate location; andwherein individual second projections are received in corresponding first recesses, and individual first projections are received in corresponding second recesses, to join the first spar cap portion to the second spar cap portion: further wherein; (E1×T1 is equal or approximately equal to (E2a×T2a)+(E2b×T2b), where;E1=the elastic modulus of the unidirectional fiberglass;E2a =the elastic modulus of the biaxial fiberglass;E2b =the elastic modulus of the carbon;T1=the thickness of the first planks;T2a =the thickness of the biaxial fiberglass strips; andT2b =the thickness of the carbon strips. 15. A method for manufacturing a wind turbine blade system, comprising: selecting a first spar element of a first blade segment to include first planks having a first thickness and a first plank composition;selecting a second spar element of a second blade segment to include second planks having a second thickness and a second plank composition different than the first plank composition;sizing the first planks to join with the second planks;selecting the first and second thicknesses, and the first and second compositions so that an overall product of thickness and elastic modulus of the first planks is approximately equal to an overall product of thickness and elastic modulus for the second planks; andjoining the first spar element and the second spar element by inserting first planks of the first spar element into recesses between second planks of the second spar element. 16. The method of claim 15, further comprising: selecting individual second planks to have first layers with a first composition and a first layer thickness, and second layers with a second composition and a second layer thickness, the second composition being different than the first composition, and wherein the overall product of thickness and elastic modulus for the second planks is:(E2a×T2a)+(E2b×T2b), whereE2a=the elastic modulus of the first composition;E2b=the elastic modulus of the second composition;T2a=the thickness of the first layer; andT2b=the thickness of the second layer. 17. The method of claim 15, further comprising selecting the first thickness of the first plank to be equal to the second thickness of the second plank.
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