[특허]Roofing tile with weather durable coloring matter

Roofing tile with weather durable coloring matter 원문보기

IPC분류정보
국가/구분	United States(US) Patent 등록
국제특허분류(IPC7판)	B32B-041/00 E04D-001/20 B29C-044/12 B29C-051/24 B29C-047/00 B29C-047/04 B29C-047/92 B29C-051/10 B29L-031/10
출원번호	US-0759582 (2007-06-07)
등록번호	US-9493952 (2016-11-15)
발명자 / 주소	Kalkanoglu, Husnu
출원인 / 주소	CERTAINTEED CORPORATION
대리인 / 주소	Plache, Alexander H.
인용정보	피인용 횟수 : 0 인용 특허 : 49

초록 ▼

A synthetic roofing material for a roofing tile and a method of extruding a resinous polymeric precursor of an exterior polymeric sheet for one or more roofing tiles; and applying a weather durable coloring matter on a surface of the precursor, wherein the cooling matter comprises one or more pigment colors in a variegated surface coloration pattern, which simulates a distinctive coloration of a natural material. The precursor is impressed with surface topography features and a surface roughness that simulate the surface features of the natural material.

대표청구항 ▼

1. A method of making a roofing tile, comprising: extruding a precursor of a capstock layer;providing said precursor of a capstock layer with an extruded roofing tile profile having a butt edge, a single nailing edge and substantially planar top and bottom surfaces;applying weather durable coloring matter comprising ink or paint in a predetermined coloration pattern onto at least said top surface of said precursor of a capstock layer, vacuum molding an impression into at least said top surface of said precursor of a capstock layer;applying a base layer on the precursor of the capstock layer, the base layer adapted to form a flat planar interior surface; andcutting a plurality of side edges into the extruded roofing tile profile of the precursor of a capstock layer and the base layer to form separate shingles attached to the single nailing edge, wherein a first shingle is thicker and shorter in length to the butt edge than a second shingle, wherein each shingle is formed with substantially the same volume of polymeric material,wherein the butt edge has a topography to provide a jagged appearance. 2. A method of making a synthetic roofing material precursor simulating a natural material, comprising: extruding a resinous polymeric precursor of a polymeric exterior sheet;providing the precursor with an extruded roofing tile profile having a butt edge, a single nailing edge and substantially planar top and bottom surfaces;applying a weather durable coloring matter on a surface of the precursor;vacuum molding an impression into at least said top surface of said precursor;foaming a polymeric material on the precursor to form a base layer, the base layer having a flat planar surface to form an underside of a roof; andcutting a plurality of side edges into the polymeric exterior sheet to form separate shingles attached to the single nailing edge, wherein a first shingle is thicker and shorter in length to the butt edge than a second shingle, wherein each shingle is formed with substantially the same volume of polymeric material,wherein the butt edge has a topography to provide a jagged appearance. 3. The method of claim 2, further comprising: extruding the precursor as a continuous length comprising the polymeric exterior sheet for one or more synthetic roofing tiles. 4. The method of claim 2, further comprising: storing variegated pattern data in a computer memory device wherein the variegated pattern data comprises a digitally recorded variegated surface coloration pattern of the one or more colors present on a tile made of a natural material;retrieving and processing the variegated pattern data by a computer central processor unit; andgenerating digital encoded operation commands to a manufacturing apparatus to perform applying the weather durable coloring matter in the form of ink or paint on a surface of the precursor according to the variegated surface coloration pattern. 5. The method of claim 2, further comprising: impressing a surface of the precursor with surface topography features and surface roughness, which simulate surface features of a naturally occurring material; andlocating the surface topography features and the surface roughness in correlation with the variegated surface coloration pattern to simulate the surface features and the coloration of a naturally occurring material. 6. The method of claim 2, wherein the step of applying the weather durable coloring matter is selected from spraying, contact printing or non-contact printing. 7. The method of claim 2, wherein the step of applying the weather durable coloring matter comprises applying the weather durable coloring matter to a portion of the surface of the precursor. 8. The method of claim 2, further comprising: storing variegated pattern data in a computer memory device wherein the variegated pattern data comprises a digitally recorded variegated surface coloration pattern of the one or more colors present on a tile made of a natural material;retrieving and processing the variegated pattern data by a computer central processor unit;generating digital encoded operation commands to a manufacturing apparatus to apply the weather durable coloring matter on a surface of the precursor according to the variegated surface coloration pattern; andlocating the surface topography features and the surface roughness in registration with the variegated surface coloration pattern to simulate the distinctive surface features and the distinctive coloration of a naturally occurring material. 9. The method of claim 8, further comprising: retrieving mold registration data from a memory storage device and correlating the mold registration data with the variegated pattern data; andgenerating digital encoded operation commands to a mold apparatus to locate the surface topography features and the surface roughness in registration with the variegated surface coloration pattern. 10. The method of claim 1, further comprising: retrieving mold registration data from a memory storage device and correlating the mold registration data with the variegated pattern data;generating digital encoded operation commands to a mold apparatus to locate surface topography features and surface roughness in registration with the variegated surface coloration pattern; andlocating the surface topography features and the surface roughness in registration with the variegated surface coloration pattern. 11. A method of making a synthetic roofing tile, comprising: extruding a precursor of an exterior polymeric sheet;providing said precursor of the exterior polymeric sheet with an extruded roofing tile profile having a butt edge, a single nailing edge and substantially planar top and bottom surfacescommanding a CPU to retrieve variegated pattern data stored in a computer memory device;processing the variegated pattern data;generating and sending digital encoded commands to a manufacturing apparatus to apply a weather durable coloring matter on a surface of the precursor;vacuum molding an impression into at least said top surface of said precursor of a capstock layer;applying a base layer on the precursor of a capstock layer, the base layer adapted to form a melt bond with the precursor of a capstock layer; andcutting a plurality of side edges into the exterior polymeric sheet and the base layer to form separate shingles attached to the single nailing edge, wherein a first shingle is thicker and shorter in length to the butt edge than a second shingle, wherein each shingle is formed with substantially the same volume of polymeric material,wherein the butt edge has a topography to provide a jagged appearance. 12. The method of claim 11, further comprising: commanding the CPU to retrieve mold registration data stored in a corresponding computer memory device; andcorrelating the mold registration data and the variegated pattern data, and generating and sending digital encoded commands to a mold apparatus to locate the surface topography features and the surface roughness in registration with the variegated surface coloration pattern to simulate the distinctive surface features and the distinctive coloration of a naturally occurring material.

이 특허에 인용된 특허 (49)

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IPC	Description
A	생활필수품
A62	인명구조; 소방(사다리 E06C)
A62B	인명구조용의 기구, 장치 또는 방법(특히 의료용에 사용되는 밸브 A61M 39/00; 특히 물에서 쓰이는 인명구조 장치 또는 방법 B63C 9/00; 잠수장비 B63C 11/00; 특히 항공기에 쓰는 것, 예. 낙하산, 투출좌석 B64D; 특히 광산에서 쓰이는 구조장치 E21F 11/00)
A62B-1/08	.. 윈치 또는 풀리에 제동기구가 있는 것

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연합인증

Roofing tile with weather durable coloring matter 원문보기

초록 ▼

대표청구항 ▼

연구과제 타임라인

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Roofing tile with weather durable coloring matter 원문보기

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