[특허]Spray texture material compositions, systems, and methods with accelerated dry times

PPG Architectural Finishes, Inc.

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Spray texture material compositions, systems, and methods with accelerated dry times

특허상세정보
국가/구분	United States(US) Patent 등록
국제특허분류(IPC7판)	B65D-083/00 B05D-001/02 B65D-083/30 B65D-083/48 B65D-083/14 B65D-083/32 B05D-005/02
출원번호	US-0179093 (2016-06-10)
등록번호	US-9592527 (2017-03-14)
발명자 / 주소	Kordosh, John
출원인 / 주소	PPG Architectural Finishes, Inc.
대리인 / 주소	Schacht, Michael R.
인용정보	피인용 횟수 : 0 인용 특허 : 364

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A system for dispensing texture material in an orange peel pattern has an aerosol dispenser and a contained material. The aerosol dispenser is a container assembly, a valve assembly, and an outlet assembly. The contained material is texture material and propellant material. The texture material comprises water as a solvent/carrer, latex binder, fillers, and drier accelerant. The outlet assembly alters the cross-sectional of the outlet opening to correspond to a desired orange peel texture pattern. The valve assembly allows the propellant material to forc...

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1. A system for dispensing texture material in an orange peel pattern, comprising: an aerosol dispenser comprising a container assembly formed at least in part of tin-plated steel,a valve assembly that controls flow of pressurized fluid out of the container assembly, andan outlet assembly that alters a cross-sectional area of an outlet opening through which pressurized fluid flowing out of the container assembly through the valve assembly passes;a contained material comprising texture material, where the texture material comprises by weight approximately 19-39% water,approximately 2-10% latex binder,approximately 43-63% fillers, andapproximately 2-12% drier accelerant;a propellant material, where the contained material comprises approximately 5-20% by weight of the propellant material;whereinthe contained material is disposed within the container assembly;the outlet assembly is operated to alter the cross-sectional of the outlet opening such that the cross-sectional area of the outlet opening corresponds to a desired orange peel texture pattern;the valve assembly is operated to allow the propellant material to force at least a portion of the texture material out of the outlet opening in a spray pattern corresponding to the desired orange peel texture pattern; andthe drier accelerant promotes drying of the dispensed texture material in the desired orange peel texture pattern. 2. A system as recited in claim 1, in which the drier accelerant comprises at least one material selected from the group of materials comprising tetrahydrofuran, acetone, methanol, iso-propanol, ethanol, N-propanol, propylene glycol monomethylether, propylene glycol n-propyl ether, diethylene glycol monomethyl ether, diacetone alchohol, ethylene glycol monobutyl ether, N-methyl pyrrolidone, dipropylene glycol methyl ether, diethanolamine, diethylene glycol monethyl ether, diethylene glycol, methyl ethyl ketone, and methyl acetate. 3. A system as recited in claim 1, further comprising: a first anti-corrosion material; anda second anti-corrosion material; whereinthe amount of the first anti-corrosion material is selected with respect to the second anti-corrosion material to promote formation of a thin protective film on any portion of the container assembly made of tin-plated steel. 4. A system as recited in claim 3, in which: the first anti-corrosion material comprises approximately 0.1-5% by weight of the texture material, where the first anti-corrosion material is a phosphate ester, anda second anti-corrosion material comprises approximately 0.025-2.0% by weight of the texture material, where the second anti-corrosion material is sodium nitrite. 5. A system as recited in claim 1, in which the contained material comprises approximately 10-15% by weight of the propellant material. 6. A method dispensing texture material in an orange peel pattern, comprising the steps of: an aerosol dispenser comprising a container assembly formed at least in part of tin-plated steel,a valve assembly that controls flow of pressurized fluid out of the container assembly, andan outlet assembly that alters a cross-sectional area of an outlet opening through which pressurized fluid flowing out of the container assembly through the valve assembly passes;forming a contained material by combining texture material, where the texture material comprises by weight approximately 19-39% water,approximately 2-10% latex binder,approximately 43-63% fillers, andapproximately 2-12% drier accelerant; anda propellant material, where the contained material comprises approximately 5-20% by weight of the propellant material;whereinarranging the contained material within the container assembly;operating the outlet assembly to alter the cross-sectional of the outlet opening such that the cross-sectional area of the outlet opening corresponds to a desired orange peel texture pattern;operating the valve assembly to allow the propellant material to force at least a portion of the texture material out of the outlet opening in a spray pattern corresponding to the desired orange peel texture pattern such that the drier accelerant promotes drying of the dispensed texture material in the desired orange peel texture pattern. 7. A method as recited in claim 6, in which the step of forming the texture material comprises the step of selecting at least one material from the group of materials comprising tetrahydrofuran, acetone, methanol, iso-propanol, ethanol, N-propanol, propylene glycol monomethylether, propylene glycol n-propyl ether, diethylene glycol monomethyl ether, diacetone alchohol, ethylene glycol monobutyl ether, N-methyl pyrrolidone, dipropylene glycol methyl ether, diethanolamine, diethylene glycol monethyl ether, diethylene glycol, methyl ethyl ketone, and methyl acetate to form the drier accelerant. 8. A method as recited in claim 6, in which the step of forming the contained material further comprises the steps of: adding first and second anti-corrosion materials to the texture material; andselecting amounts of the first and second anti-corrosion material with respect to each other such that the first and second anti-corrosion materials form a thin protective film on any portion of the container assembly made of tin-plated steel. 9. A method as recited in claim 8, in which: the first anti-corrosion material comprises approximately 0.1-5% by weight of the texture material, where the first anti-corrosion material is a phosphate ester, anda second anti-corrosion material comprises approximately 0.025-2.0% by weight of the texture material, where the second anti-corrosion material is sodium nitrite. 10. A method as recited in claim 6, further comprising the steps of: selecting at least one additive selected from the group of additives consisting of a biocide, a defoamer, and a dispersant; andadding the at least one selected additive to the texture material. 11. A system for dispensing texture material in an orange peel pattern, comprising: an aerosol dispenser comprising a container assembly formed at least in part of tin-plated steel,a valve assembly that controls flow of pressurized fluid out of the container assembly, andan outlet assembly that alters a cross-sectional area of an outlet opening through which pressurized fluid flowing out of the container assembly through the valve assembly passes;a contained material comprising texture material, where the texture material comprises approximately 2-10% by weight of latex binder,approximately 43-63% by weight of fillers,approximately 2-12% by weight of drier accelerant, andwater as a solvent/carrier;a propellant material, where the contained material comprises approximately 5-20% by weight of the propellant material;whereinthe contained material is disposed within the container assembly;the outlet assembly is operated to alter the cross-sectional of the outlet opening such that the cross-sectional area of the outlet opening corresponds to a desired orange peel texture pattern;the valve assembly is operated to allow the propellant material to force at least a portion of the texture material out of the outlet opening in a spray pattern corresponding to the desired orange peel texture pattern; andthe drier accelerant promotes drying of the dispensed texture material in the desired orange peel texture pattern. 12. A system as recited in claim 11, in which the drier accelerant comprises at least one material selected from the group of materials comprising tetrahydrofuran, acetone, methanol, iso-propanol, ethanol, N-propanol, propylene glycol monomethylether, propylene glycol n-propyl ether, diethylene glycol monomethyl ether, diacetone alchohol, ethylene glycol monobutyl ether, N-methyl pyrrolidone, dipropylene glycol methyl ether, diethanolamine, diethylene glycol monethyl ether, diethylene glycol, methyl ethyl ketone, and methyl acetate. 13. A system as recited in claim 11, further comprising: a first anti-corrosion material; anda second anti-corrosion material; whereinthe amount of the first anti-corrosion material is selected with respect to the second anti-corrosion material to promote formation of a thin protective film on any portion of the container assembly made of tin-plated steel. 14. A system as recited in claim 13, in which: the first anti-corrosion material comprises approximately 0.1-5% by weight of the texture material, where the first anti-corrosion material is a phosphate ester, anda second anti-corrosion material comprises approximately 0.025-2.0% by weight of the texture material, where the second anti-corrosion material is sodium nitrite. 15. A system as recited in claim 11, further comprising at least one additive selected from the group of additives consisting of a biocide, a defoamer, and a dispersant. 16. A system as recited in claim 11, in which the texture material comprises approximately 19-39% by weight of water. 17. A system as recited in claim 11, in which the texture material comprises approximately 48-58% by weight of fillers. 18. A system as recited in claim 11, in which the contained material comprises approximately 10-15% by weight of the propellant material. 19. A system as recited in claim 11, in which the texture material comprises: approximately 19-39% by weight of water, andapproximately 48-58% by weight of fillers.

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