Systems and methods are disclosed herein to a structural insulated panel framing system comprising: insulation sheathing receivable by a wall jig; a frame for placement atop the insulation sheathing; and spray foam for application to the frame and the insulation sheathing to fuse the frame and insul
Systems and methods are disclosed herein to a structural insulated panel framing system comprising: insulation sheathing receivable by a wall jig; a frame for placement atop the insulation sheathing; and spray foam for application to the frame and the insulation sheathing to fuse the frame and insulation sheathing to produce a structural insulated panel.
대표청구항▼
1. A framing system comprising: a structural insulated panel defined via:an insulation sheathing;a frame comprising a top plate, a bottom plate, a pair of outer studs, and an inner stud, wherein the pair of outer studs and the inner stud span between the top plate and the bottom plate, wherein each
1. A framing system comprising: a structural insulated panel defined via:an insulation sheathing;a frame comprising a top plate, a bottom plate, a pair of outer studs, and an inner stud, wherein the pair of outer studs and the inner stud span between the top plate and the bottom plate, wherein each of the outer studs and inner stud has a proximal side and a distal side, wherein the inner stud is positioned between the pair of outer studs, wherein each of the inner stud and the outer studs comprises a hole therethrough such that each hole comprises a pair of open ends in fluid communication with each other through the hole;a mesh coupled to the insulation sheathing, wherein each of the distal sides of the outer studs and the distal side of the inner stud abuts the mesh; anda cured spray foam adhering the insulation sheathing and the mesh to the frame such that the insulation sheathing, the mesh and the frame are unitary, and a passage for insertion of an appliance through each of the holes extends from the outer studs and through the inner stud, wherein the insulation sheathing and the mesh are coupled to the frame using only cured spray foam with a thickness of approximately 1″. 2. The framing system of claim 1, wherein the insulation sheathing is a first insulation sheathing, and wherein the proximal sides of the outer studs and the proximal side of the inner stud are configured to abut a second sheathing. 3. The framing system of claim 2, wherein the mesh is interposed between the insulation sheathing and the frame. 4. The framing system of claim 1, wherein the frame includes at least one of a framing member, a brace, and a blocking, wherein the at least one of the framing member, the brace, and the blocking is configured to receive at least one of a rivet and a screw. 5. The framing system of claim 1, wherein the insulation sheathing comprises expanded polystyrene. 6. The framing system of claim 1, wherein the spray foam comprises a closed cell spray foam. 7. The framing system of claim 1, wherein the mesh is a first mesh, wherein the structural insulated panel further comprises a second mesh, wherein the first mesh contacts the spray foam such that the insulation sheathing, the frame, and the first mesh are unitary, wherein the insulation sheathing is interposed between the first mesh and the second mesh. 8. The framing system of claim 1, further comprising: a wall jig;a tie bar removably coupled to the wall jig, wherein the wall jig supports the insulation sheathing and the frame, wherein the tie bar secures at least one of the insulation sheathing and the frame to the wall jig. 9. The framing system of claim 1, further comprising: a wall jig;a spacer bar removably coupled to the wall jig, wherein the wall jig supports the insulation sheathing and the frame, wherein the spacer bar secures the frame to the wall jig. 10. The framing system of claim 9, further comprising: a removable locking mechanism coupled to the wall jig, wherein the locking mechanism locks the spacer bar against the frame. 11. The framing system of claim 1, further comprising: a wall jig;a tie bar removably coupled to the wall jig;a spacer bar coupled to the wall jig, wherein the wall jig supports the insulation sheathing and the frame, wherein the tie bar secures at least one of the insulation sheathing and the frame to the wall jig, wherein the spacer bar secures the frame to the wall jig. 12. The framing system of claim 11, further comprising: a locking mechanism coupled to the wall jig, wherein the locking mechanism locks the spacer bar against the frame. 13. The structural insulated panel of claim 1, further comprising an appliance extending through the inner stud and the outer studs via the hole through each pair of open ends such that the appliance is positioned between the top plate and the bottom plate. 14. The structural insulated panel of claim 13, wherein the appliance is coated with a release agent that prevents adhesion of spray foam, such that the appliance is removable. 15. The structural insulated panel of claim 1, wherein the inner stud and the outer studs comprise an open shaped structure. 16. The structural insulated panel of claim 15, wherein the inner stud and the outer studs comprise steel. 17. The structural insulated panel of claim 15, wherein the open shaped structure is at least one of a C-shaped or I-shaped structure. 18. A structural insulated panel defined via: an exterior insulation sheathing;a frame comprising a top plate, a bottom plate, a pair of outer studs, and an inner stud, wherein the pair of outer studs and the inner stud span between the top plate and the bottom plate, wherein each of the outer studs and inner stud has a proximal side and a distal side, wherein each of the distal sides of the outer studs and the distal side of the inner stud abuts the exterior insulation sheathing, wherein the inner stud is positioned between the pair of outer studs, wherein each of the inner stud and the outer studs comprises a hole therethrough such that each hole comprises a pair of open ends in fluid communication with each other through the hole;an appliance extending through the inner stud and the outer studs via the hole through each pair of open ends such that the appliance is positioned between the top plate and the bottom plate; anda spray foam sprayed within cavities of the frame such that the spray foam substantially covers internal surfaces of the cavities and fuses the frame to the exterior insulation sheathing when cured such that the exterior insulation sheathing and the frame are unitary, wherein the exterior insulation sheathing is coupled to the frame only by the spray foam. 19. The structural insulated panel of claim 18, further comprising a mesh in contact with the spray foam, wherein each of the distal sides of the outer studs and the distal side of the inner stud abuts the mesh such that the exterior insulation sheathing, the frame, and the mesh are unitary. 20. The structural insulated panel of claim 19, wherein the mesh is interposed between and abuts the exterior insulated sheathing and the frame. 21. The structural insulated panel of claim 18, wherein the exterior insulated sheathing comprises an expanded polystyrene. 22. The structural insulated panel of claim 18, wherein the spray foam is a closed cell spray foam. 23. The structural insulated panel of claim 22, wherein a density of the closed cell spray foam is at least 1.8 pounds per cubic foot. 24. The structural insulated panel of claim 22, further comprising: an open cell spray foam filling the cavities of the frame. 25. The structural insulated panel of claim 24, wherein the open cell spray foam has a density of 0.5 pounds per cubic foot or less. 26. The structural insulated panel of claim 18, further comprising: a first mesh abutting the frame and contacting the spray foam such that the spray foam fuses the first mesh to the frame and the exterior insulation sheathing when cured such that exterior insulation sheathing, the frame, and the first mesh are unitary,a second mesh coupled to the exterior insulation sheathing such that the exterior insulation sheathing is interposed between the first mesh and the second mesh. 27. The structural insulated panel of claim 18, wherein the exterior insulation sheathing is a first insulation sheathing, and wherein the proximal sides of the outer studs and the proximal side of the inner stud are configured to abut a second sheathing.
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Ward Lonnie R. (P.O. Box 493 Lewisville TX 75067), Building insulation and wall covering system and method.
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