Composite toilet lid and seat and method for manufacturing
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
A47K-013/14
A47K-013/24
A47K-013/02
B32B-021/02
B32B-027/30
B32B-037/12
출원번호
US-0065155
(2013-10-28)
등록번호
US-9648998
(2017-05-16)
발명자
/ 주소
Wu, Chengdong
출원인 / 주소
Topseat International, Inc.
인용정보
피인용 횟수 :
0인용 특허 :
4
초록▼
A laminar composite toilet lid and seat are formed of a composite laminar material. The toilet lid includes a core structural layer having a shape and size associated with the toilet lid. The toilet lid also includes a first decorative exterior layer disposed on a first surface of the, core structur
A laminar composite toilet lid and seat are formed of a composite laminar material. The toilet lid includes a core structural layer having a shape and size associated with the toilet lid. The toilet lid also includes a first decorative exterior layer disposed on a first surface of the, core structural layer. The toilet lid further includes a second decorative exterior layer disposed on a second surface of the core structural layer, the second surface opposite the first surface. The toilet lid still further includes a painted edge configured to cover seams between the core structural layer and the first and second decorative exterior layers.
대표청구항▼
1. A method of manufacturing a toilet lid, the method comprising: preparing a core structural layer of the toilet lid, the core structural layer comprising a wood-based material;bonding a first decorative exterior layer to a first surface of the core structural layer, the first decorative exterior l
1. A method of manufacturing a toilet lid, the method comprising: preparing a core structural layer of the toilet lid, the core structural layer comprising a wood-based material;bonding a first decorative exterior layer to a first surface of the core structural layer, the first decorative exterior layer having at least one metallic sub-layer;bonding a second decorative exterior layer to a second surface of the core structural layer, the second surface opposite the first surface; andafter the first and second decorative exterior layers are bonded to the core structural layer, trimming the core structural layer and the first and second decorative exterior layers to match an overall shape of the toilet lid, wherein at least the core structural layer is trimmed using a woodworking machine and at least the first decorative exterior layer is trimmed using a die cutting machine. 2. The method of claim 1, wherein: the first decorative exterior layer further comprises a clear top sub-layer; andthe metallic sub-layer of the first decorative exterior layer includes one or more etched or embossed portions that give the first decorative exterior layer a three-dimensional (3D) appearance. 3. The method of claim 2, wherein the one or more etched or embossed portions of the metallic sub-layer form at least one decorative image. 4. The method of claim 3, wherein the one or more etched or embossed portions of the metallic sub-layer are colored such that the at least one decorative image is colored. 5. The method of claim 1, wherein the core structural layer comprises medium density fiberboard (MDF). 6. The method of claim 1, wherein the first and second decorative exterior layers are bonded to the core structural layer using a liquid adhesive. 7. A method of manufacturing a toilet lid, the method comprising: preparing a core structural layer of the toilet lid, the core structural layer comprising a wood-based material;preparing a first decorative exterior layer by bonding a clear top sub-layer to a surface of a metallic sub-layer;bonding the first decorative exterior layer to a first surface of the core structural layer;bonding a second decorative exterior layer to a second surface of the core structural layer, the second surface opposite the first surface; andafter the first and second decorative exterior layers are bonded to the core structural layer, trimming the core structural layer and the first and second decorative exterior layers to match an overall shape of the toilet lid, wherein at least the core structural layer is trimmed using a woodworking machine and at least the first decorative exterior layer is trimmed using a die cutting machine. 8. The method of claim 7, wherein the metallic sub-layer of the first decorative exterior layer includes one or more etched or embossed portions that give the first decorative exterior layer a three-dimensional (3D) appearance. 9. The method of claim 8, wherein the one or more etched or embossed portions of the metallic sub-layer form at least one decorative image. 10. The method of claim 9, wherein the one or more etched or embossed portions of the metallic sub-layer are colored such that the at least one decorative image is colored. 11. The method of claim 8, wherein the clear top sub-layer comprises polymethyl-methacrylate (PMMA). 12. The method of claim 7, wherein the core structural layer comprises medium density fiberboard (MDF). 13. The method of claim 7, wherein the first and second decorative exterior layers are bonded to the core structural layer using a liquid adhesive. 14. A method of manufacturing a toilet lid, the method comprising: preparing a core structural layer of the toilet lid, the core structural layer comprising a wood-based material;preparing a first decorative exterior layer by bonding a clear top sub-layer to a surface of a metallic sub-layer;bonding the first decorative exterior layer to a first surface of the core structural layer;bonding a second decorative exterior layer to a second surface of the core structural layer, the second surface opposite the first surface; andafter the first and second decorative exterior layers are bonded to the core structural layer, trimming the core structural layer using a woodworking machine and trimming the first and second decorative exterior layers using a die cutting machine, wherein the core structural layer and the first and second decorative exterior layers are trimmed to match an overall shape of the toilet lid. 15. The method of claim 14, wherein the metallic sub-layer of the first decorative exterior layer includes one or more etched or embossed portions that give the first decorative exterior layer a three-dimensional (3D) appearance. 16. The method of claim 15, wherein the one or more etched or embossed portions of the metallic sub-layer form at least one decorative image. 17. The method of claim 16, wherein the one or more etched or embossed portions of the metallic sub-layer are colored such that the at least one decorative image is colored. 18. The method of claim 15, wherein the clear top sub-layer comprises polymethyl-methacrylate (PMMA). 19. The method of claim 14, wherein the core structural layer comprises medium density fiberboard (MDF). 20. The method of claim 14, wherein the first and second decorative exterior layers are bonded to the core structural layer using a liquid adhesive.
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