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An HVAC component and method of forming the HVAC component, including a duct having a first surface and a second surface movable between an unassembled position and an assembled position is provided, wherein the method includes (a) applying a paint sealant to one of the first and the second surfaces

An HVAC component and method of forming the HVAC component, including a duct having a first surface and a second surface movable between an unassembled position and an assembled position is provided, wherein the method includes (a) applying a paint sealant to one of the first and the second surfaces; (b) one of drying or curing the applied paint sealant; and (c) moving the first and second surfaces from the unassembled to the assembled position, the paint sealant forming a sealed interface between the assembled first surface and second surface.

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1. A metal duct component comprising: a. a first surface and a second surface movable between an unassembled position and an assembled position; andb. a paint sealant on each of the first and the second surfaces, the paint sealant having a substantially planar surface and being one of dried or cured

1. A metal duct component comprising: a. a first surface and a second surface movable between an unassembled position and an assembled position; andb. a paint sealant on each of the first and the second surfaces, the paint sealant having a substantially planar surface and being one of dried or cured, wherein the substantially planar surface of the paint sealant on the first surface overlaps the planar surface of the paint sealant on the second surface in the assembled position. 2. The metal duct component of claim 1, wherein the paint sealant is rubberized. 3. The metal duct component of claim 1 wherein the paint sealant includes a thermoplastic, a thermoplastic elastomer or a thermoset. 4. The metal duct component of claim 1, wherein the paint sealant includes an elastomer. 5. The metal duct component of claim 1, wherein the paint sealant has a combined thickness between 2 mils and 125 mils. 6. The metal duct component of claim 1, wherein the paint sealant is an elastomeric paint. 7. A metal duct component comprising: a. a paint sealant on a portion of the metal duct component, the paint sealant having a substantially planar surface and being one of dried or cured, said sealant having a thickness between 2 mils and 125 mils. 8. The metal duct component of claim 7, wherein the paint sealant is rubberized. 9. The metal duct component of claim 7, wherein the paint sealant comprises a first substantially planar paint sealant layer on a male portion of the duct component and a second substantially planar paint sealant layer on a female portion of the duct component. 10. The metal duct component of claim 7, wherein the duct component is moveable between an assembled position and an unassembled position, and wherein the first substantially planar paint sealant layer on the male portion overlaps the second substantially planar paint sealant layer on the female portion in the assembled position. 11. A metal duct component comprising: a. a male portion having a paint sealant on a first surface; andb. a female portion having a paint sealant on a second surface, wherein the male portion and the female portion are moveable between an unassembled position and an assembled position, and wherein the paint sealant on the second surface overlaps the paint sealant on the first surface in an assembled position and has a thickness between 2 mils and 125 mils.