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The present invention relates to a modular construction system with molding formwork or permanent formwork for concrete or reinforced concrete industry aimed at building construction. It Incorporates a number of key elements: structural-elements for forming flat walls, corner-elements, -elements con

The present invention relates to a modular construction system with molding formwork or permanent formwork for concrete or reinforced concrete industry aimed at building construction. It Incorporates a number of key elements: structural-elements for forming flat walls, corner-elements, -elements connectors between the flat elements, auxiliary-elements of rectangular cross section which are located adjacent to the panels. Each cell has at least one of their edges a longitudinal rail and at the opposite end has at least one counter-rail so that they can connect adjacent elements. Along the inner surface of the flat structural elements exists at least one longitudinal rail in order to couple connectors between each pair of elements and stabilize the position. Once the final structure concrete is poured into the hollow interior of this cavity and flows through the perforations in the structure generating a textured finish that can also receive other materials for creating different types of coating.

대표청구항 ▼

1. A modular permanent formwork system for use with a pourable construction material, comprising: a plurality of extruded elements, with at least some of the extruded elements being of different configuration, and wherein at least some of the extruded elements comprise an extrudate that defines an i

1. A modular permanent formwork system for use with a pourable construction material, comprising: a plurality of extruded elements, with at least some of the extruded elements being of different configuration, and wherein at least some of the extruded elements comprise an extrudate that defines an internal pourable construction material reception cavity, and each extruded element includes the following: a) at least a first perforated wall that has a perforation set communicating with said reception cavity such that the pourable construction material is able to pass from the reception cavity and through the perforation set to an outer surface of the first perforated wall,b) one or more core cavity walls, with each core cavity wall having a through-hole for fluid communication of the pourable construction material;c) an extruded male and female coupling member each formed in an exterior surface of the extruded element,and wherein the male coupling member or female coupling member of one of the plurality of extruded elements is coupled with a coupling member of another of said plurality of extruded elements, and wherein the plurality of extruded elements include extrudates that have a rectangular peripheral configuration at a time of initial formation, and said rectangular peripheral configuration is maintained in the permanent formwork system and includes a hollow that provides at least one of the internal pourable construction material reception cavities. 2. The modular system of claim 1 wherein the perforation set is arranged essentially over the entire surface of the first perforated wall such that, upon passage of the pourable construction material to the outer surface of the first perforated wall, there is sufficient passed pourable construction material to enable spreading and covering over essentially the entire outer surface of the first perforated wall with the spread construction material. 3. A method of forming the modular system of claim 1 comprising coupling together members of the extruded elements so as to form a modular framework and pouring the pourable construction material so that the construction material flows from the reception cavities of coupled extruded elements both externally through the perforation set or sets of the associated element and internally between coupled elements sharing communication through-holes. 4. The modular system of claim 1, wherein each extrudate has a floor-to-ceiling longitudinal length L, and the male and female coupling members extend continuously for the full length L and not more than length L. 5. The formwork system of claim 1, wherein the plurality of extrudates include a corner configuration comprising two planar walls and a curved perforated wall which form an enclosed, hollow peripheral corner configuration at a time of initial formation, and which enclosed, hollow peripheral corner configuration is maintained in the permanent formwork system. 6. A modular permanent formwork system suitable for use with concrete, comprising: a plurality of extrudate components with at least some of the extrudate components being of different configuration, and wherein at least some of the extrudate components define a plurality of interconnected cavities, the plurality of extrudate components including an extrudate component that is a flat multiperforated profile and comprises: i. a longitudinal surface having a plurality of perforations; andii. at each opposite end of the longitudinal surface there is provided an edge that is perpendicular to the longitudinal surface, and along each opposite edge respective female and male interlocking elements are provided; and;iii. a plurality of longitudinal rails of a first shape to receive at least one flat connector, the plurality of longitudinal rails disposed at intervals along the width of the longitudinal surface;wherein the plurality of perforations provided in the longitudinal surface are dimensioned for communication with at least one of the interconnected cavities such that if concrete were poured into the resulting permanent formwork it would be able to pass from the at least one of said interconnected cavities and through at least one of the plurality of perforations to an outer surface of the resulting permanent formwork as to form a concrete covering on that outer surface. 7. The system according to claim 6, wherein the plurality of extrudate components further comprises at least one modular multiperforated hollow corner connector including: i. two perpendicular longitudinal elongated faces joined together with cut cores distributed longitudinally;ii. a multiperforated semicircular longitudinal surface having a plurality of perforations, the surface attached to the two perpendicular longitudinal elongated surfaces; andiii. at the perpendicular longitudinal faces, respective female and male interlocking elements suitable for connecting to at least one other component of the plurality of components. 8. The system according to claim 6, wherein the plurality of extrudate components further comprises at least one flat modular connector having: i. first and second longitudinal surfaces each with sections of cut cores strategically distributed longitudinally;ii. at both ends of the first and second longitudinal surfaces there is provided a longitudinal rail with extended inward edges having a second shape that is configured for coupling;iii. front and rear multiperforated walls;iv. the first and second longitudinal surfaces being distributed perpendicular to the front and rear multiperforated walls; andv. wherein the longitudinal rails in the first and second longitudinal surfaces define, respectively, female and male elements suitable for coupling to at least one other component of the plurality of extrudate components. 9. The system according to claim 6, wherein the plurality of extrudate components further comprises at least one of a multiperforated modular panel of rectangular configuration including: i. a longitudinal front and rear wall with at least one of the front and rear walls being multiperforated;ii. a plurality of longitudinal ribs with core cut sections strategically distributed longitudinally, and the ribs extending between the front and rear walls as to form interconnected rectangular cavities; andiii. at each end of the multiperforated modular panel there is provided integrated respective female and male elements suitable for connecting to at least one other component of the plurality of extrudate components. 10. The system according to claim 6, wherein the first shape is selected from a U-shape and a T-shape. 11. The system according to claim 8, wherein the second shape is selected from a U-shape and a T-shape. 12. The system according to claim 6, wherein the plurality of extrudate components include both a full longitudinal length extruded female interlocking element and a full longitudinal length extruded male interlocking element as to provide for longitudinal slide coupling at two different locations of each extrudate component. 13. The system according to claim 6, wherein at least one of the plurality of extrudate components is made of a thermoplastic material. 14. A process of forming a permanent formwork using the modular system according to claim 6, wherein the assembly of the permanent formwork includes the steps of: a. continuously and subsequently coupling the extrudate components of the modular system, whereby each extrudate component's male interlocking element is coupled with the female interlocking element of another extrudate component such that it is engaged, is fitted and respectively slides into a locking state;b. assembling of the extrudate components of the system to form a structural configuration with permanent formwork molds multi-perforated with all interior hollow cavities communicating with each other, and wherein at least one of the front and back walls of the permanent formwork mold are multiperforated; andc. pouring concrete into the permanent formwork mold such that the concrete flows to at least one of the interior hollow cavities and at least one of the exposed surfaces of the permanent formwork mold via the multiperforations in at least one extrudate component. 15. The process according to claim 14, further comprising the step of allowing the poured concrete to sprout through the multiperforations to hide the permanent formwork obtaining a new surface. 16. The process according to claim 15, further comprising the step of applying a finish to the new surface, the finish selected from one of smooth, textured and adding other material. 17. The process according to claim 15, further comprising the step of placing at least one of electrical, voice, data wiring, water, sanitary facilities, vertical elements, horizontal elements, structural reinforcements, and thermoacoustic insulation cores, doors, and windows within the permanent formwork. 18. The system of claim 6, wherein the plurality of perforations are provided in each component. 19. A modular, multiperforated permanent formwork or centering construction system for reinforced concrete, comprising: a front wall and a rear wall having a plurality of perforations through which the concrete springs as to provide a new surface to which a surface finish can be provided;various extruded thermoplastic structural extrudate profiles, with each profile being a single longitudinal member going from the floor to the ceiling; and the various extrudate profiles comprising an elongated hollow rectangular configuration, reinforcement ribs for the rectangular shape and core sections transversally cut in the ribs in order to introduce reinforcing rods into the structure and to evenly allow the progressive filling of concrete from profile to profile, and where lateral faces of the profile comprise male-female longitudinal coupling rails;said extrudate profiles comprising: a flat extrudate profile comprising a multiperforated longitudinal surface; at each end of the multiperforated longitudinal surface there is provided a perpendicular longitudinal extension, with each extension comprising one of a male configured coupling rail and a female configured coupling rail; and along the width of the multiperforated longitudinal surface there is a plurality of longitudinal T-shaped rails for engaging a connector profile;a flat modular connector profile comprising a longitudinal surface with cut core sections distributed longitudinally, and at opposite ends of the longitudinal surface there is a U-shaped longitudinal rail with inwardly extending edges;a longitudinal hollow rectangular section flat modular connector profile comprising a multiperforated front wall, a multiperforated rear wall and longitudinal ribs with cut core sections, which longitudinal ribs are perpendicularly attached to the multiperforated walls for forming the rectangular shape, and male and female configured coupling rails are provided at the edges or ends of the rectangular shape;a corner hollow modular connector profile comprising two interconnected elongated perpendicular longitudinal sides, with cut cores longitudinally distributed on each side, the longitudinal sides are attached to a semicircular longitudinal multiperforated surface, a perpendicular longitudinal side has two integrated female-configuration coupling rails, the remaining side has two male-configuration coupling rails;a modular elongated hollow rectangular configuration panel, comprising: a longitudinal multiperforated front wall, a longitudinal multiperforated rear wall, a plurality of longitudinal ribs with core cut sections distributed longitudinally, forming between these, interconnected hollow rectangular cavities, at the ends of the multiperforated modular panel on the coupling edges there are two female-configuration longitudinal coupling rails, and the remaining end having two integrated male-configuration longitudinal coupling rails;and wherein the male and female coupling rails on said respective structural extrudate profiles provide a coupling means that comprises a shape and geometry defined as a female locking member and a male locking member, the male locking member fits and slides on a groove of the female locking member in the coupling such that different ones of the various extruded profiles can be coupled to another type of extruded profile. 20. A modular, multiperforated permanent formwork or centering construction system for reinforced concrete according to claim 19, when longitudinally, adjacently and subsequently assembled from the floor to the ceiling by its male-female coupling means, which together achieve a permanent formwork or mold structure with a front and rear side, at least one of front and rear sides being multiperforated; with multiperforations that are dimensioned such that poured concrete will spring through the multiperforations and hide the permanent formwork obtaining a new surface, and any type of finish can be made either smooth, textured or adding other material. 21. A modular, multiperforated permanent formwork or centering construction system for reinforced concrete according to claim 20, wherein one surface is a multiperforated surface and the other one is a smooth surface without multiperforation. 22. A method for producing a modular, multiperforated permanent formwork or centering construction for reinforced concrete, which formwork includes various extruded thermoplastic extrudates with a defined configuration, structural reinforcement rods, and poured concrete, the method comprising: a. assembling the different types of longitudinal thermoplastic extrudates, having coupling male projection rails and female groove rails, in a foundation with vertical reinforcing rods extending within at least some of the extrudates;b. fitting and sliding the male rail of one extrudate on the groove of the female rail of another extrudate;c. transversely crossing reinforcing rods into cut section areas of aligned extrudates;d. forming, by assembling said elements, a wall structure with sectioned hollow cavities;e. pouring and filling the hollow cavities with concrete, in the wall structure;f. flattening or texturing concrete present on at least one of a front wall surface and a rear wall surface of the associated extrudates, wherein, upon pouring, the concrete sprouts through perforations, and extends along an outer region of at least one of the front and rear wall surfaces. 23. The method of claim 22, wherein outer regions of both the front and rear wall surfaces have concrete that is either flattened or textured. 24. The method of claim 22, wherein the perforations are formed in the front wall and the rear wall contacts an insulation core.