Production of aromatics from methanol using selective hydrogen combustion
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
C07C-001/20
B01J-029/82
B01J-029/04
B01J-008/06
B01J-008/18
B01J-008/26
B01J-008/02
출원번호
US-0876952
(2015-10-07)
등록번호
US-9957203
(2018-05-01)
발명자
/ 주소
Keusenkothen, Paul F.
Washburn, Seth M.
Sangar, Neeraj
Soultanidis, Nikolaos
Shekhar, Mayank
출원인 / 주소
ExxonMobil Chemical Patents Inc.
인용정보
피인용 횟수 :
0인용 특허 :
10
초록▼
A catalyst system and processes for combined aromatization and selective hydrogen combustion of oxygenated hydrocarbons are disclosed. The catalyst system contains at least one aromatization component and at least one selective hydrogen combustion component. The process is such that the yield of hyd
A catalyst system and processes for combined aromatization and selective hydrogen combustion of oxygenated hydrocarbons are disclosed. The catalyst system contains at least one aromatization component and at least one selective hydrogen combustion component. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the aromatization component alone.
대표청구항▼
1. A hydrocarbon conversion process, comprising: (a) providing a flow-through reactor system containing a catalyst system comprising (i) at least one aromatization component comprising a molecular sieve and (ii) at least one selective hydrogen combustion component comprising a mixed metal oxide or a
1. A hydrocarbon conversion process, comprising: (a) providing a flow-through reactor system containing a catalyst system comprising (i) at least one aromatization component comprising a molecular sieve and (ii) at least one selective hydrogen combustion component comprising a mixed metal oxide or a mixed metal sulfide, wherein the selective hydrogen combustion component comprises at least one metal from Groups 2, 3, or 7, at least one metal from Groups 11-15 of the Periodic Table of Elements, and at least one oxygen or sulfur, and wherein the at least one of oxygen or sulfur is chemically bound both within and between the at least one metal from Groups 2, 3, or 7 and the at least one metal from Groups 11-15 of the Periodic Table of Elements;(b) during a first time interval, i. passing a free-oxygen containing gas through the flow-through reactor system,ii. transferring at least a portion of the free-oxygen containing gas's oxygen to the selective hydrogen combustion component for storage,iii. removing at least a portion of any coke from the catalyst system by oxidation or combustion with the free-oxygen containing gas oxygen, andv. lessening or discontinuing the passing of the free-oxygen containing gas through the flow-through reactor system;(c) during a second time interval, i. passing an oxygenated hydrocarbon feed through the flow-through reactor system, wherein the oxygenated hydrocarbon feed includes one or more of aliphatic aldehydes, carboxylic acids, carbohydrates, alcohols, ethers, and acetals,ii. converting at least a portion of the oxygenated hydrocarbon feed to aromatics and hydrogen in the presence of at least the aromatization component of the catalyst system,iii. selectively combusting at least a portion of the hydrogen with stored oxygen in the selective hydrogen combustion component of the catalyst system to form water without substantially combusting any of the aromatics or any of the oxygenated hydrocarbon feed; and(d) conducting at least a portion of a conversion products mixture comprising aromatics and water away from the flow-through reactor system. 2. The process of claim 1, wherein the selective hydrogen combustion is accomplished without a feeding of free-oxygen containing gas into the reactor. 3. The process of claim 1, wherein the feed comprises methanol and the process is conducted at a temperature from about 300° C. to about 800° C. and a pressure from 1 to 20 atmospheres absolute (101 to 2064 kPa). 4. The process of claim 1, further comprising the step of removing heat from the process where the removed heat is less than 90% of the removed heat required in a hydrocarbon conversion process for converting an oxygenate hydrocarbon feed to aromatics operated under the same conditions without a selective hydrogen combustion component in the catalyst system. 5. The process of claim 1, wherein added heat is required to maintain a steady conversion temperature. 6. The process of claim 1, wherein a yield of hydrogen is at least 10% less than the yield of hydrogen when converting said oxygenated hydrocarbon feed(s) under the same conditions without a selective hydrogen combustion component in the catalyst system. 7. The process of claim 1, wherein the at least one metal from Groups 11-15 of the Periodic Table of Elements is selected from the list consisting of copper, zinc, aluminum, gallium, germanium, silver, tin, antimony, and bismuth. 8. A hydrocarbon conversion process comprising: (A) charging at least one oxygenated hydrocarbon feed to a fluidized bed reactor, wherein the oxygenated hydrocarbon feed includes one or more of aliphatic aldehydes, carboxylic acids, carbohydrates, alcohols, ethers, and acetals,(B) charging a fluidized catalyst system from a catalyst regenerator to the fluidized bed reactor, said catalyst system comprising (1) at least one aromatization component comprising a molecular sieve and (2) at least one selective hydrogen combustion component comprising a mixed metal oxide or a mixed metal sulfide wherein the selective hydrogen combustion component comprises at least one metal from Groups 2, 3, or 7, at least one metal from Groups 11-15 of the Periodic Table of Elements, and at least one of oxygen or sulfur, wherein the at least one of oxygen or sulfur is chemically bound both within and between the at least one metal from Groups 2, 3, or 7 and the at least one metal from Groups 11-15 of the Periodic Table of Elements,(C) catalytically converting the oxygenated hydrocarbon feed to aromatics and selectively combusting resultant hydrogen in the presence of the catalyst system to produce a stream of conversion products, comprising aromatics and water, and an at least partially deactivated catalyst system which are discharged from the fluidized bed reactor,(D) separating a phase rich in the conversion products from a phase rich in the deactivated catalyst system,(E) stripping any retained volatile conversion products off the deactivated catalyst system with a stripping material at stripping conditions to produce a stripped catalyst system phase,(F) reactivating the stripped catalyst phase with a free-oxygen containing gas in the catalyst regenerator at regeneration conditions to produce the fluidized catalyst system, which is recycled to the fluidized bed reactor, and(G) separating and recovering the conversion products. 9. The process of claim 8, wherein the feed comprises methanol and the process is conducted at a temperature from about 300° C. to about 800° C. and a pressure from 1 to 20 atmospheres absolute (101 to 2064 kPa). 10. The process of claim 8, wherein the at least one metal from Groups 11-15 of the Periodic Table of Elements is selected from the list consisting of copper, zinc, aluminum, gallium, germanium, silver, tin, antimony, and bismuth.
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이 특허에 인용된 특허 (10)
Xu, Teng; Chen, Tan-Jen; Sangar, Neeraj; Ou, John Di Yi, Catalytic conversion of oxygenates to olefins.
Agaskar Pradyot A. (Lawrenceville NJ) Grasselli Robert K (Chadds Ford PA) Michaels James N. (Neshanic Station NJ) Reischman P. Thomas (Lambertville NJ) Stern David L. (Lawrenceville NJ) Tsikoyiannis , Process for the catalytic dehydrogenation of alkanes to alkenes with simultaneous combustion of hydrogen.
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