Embodiments of the present invention relate to integrated modular display panels. In one embodiment, modular display panel includes a shell with a first thermally conductive material, a printed circuit board disposed in the shell, and a plurality of LEDs attached to a first side of the printed circu
Embodiments of the present invention relate to integrated modular display panels. In one embodiment, modular display panel includes a shell with a first thermally conductive material, a printed circuit board disposed in the shell, and a plurality of LEDs attached to a first side of the printed circuit board. A driver circuit is disposed in the shell and coupled to the plurality of LEDs from a second side of the printed circuit board. The panel further includes a power supply unit for powering the LEDs. The printed circuit board are disposed between the power supply unit and the plurality of LEDs. A second thermally conductive material is disposed between the power supply unit and an outer back side of the panel. A protective structure is disposed over the first side of the printed circuit board, where a display side of the panel, opposite the outer back side, is waterproof.
대표청구항▼
1. A modular display panel comprising: a casing comprising plastic sidewalls, the casing being part of an outer surface of the modular display panel that is exposed to an external environment, the casing configured to be attached with other modular display panels to form a multi-panel modular displa
1. A modular display panel comprising: a casing comprising plastic sidewalls, the casing being part of an outer surface of the modular display panel that is exposed to an external environment, the casing configured to be attached with other modular display panels to form a multi-panel modular display;a printed circuit board attached to the casing;a plurality of LEDs attached to a first side of the printed circuit board;a circuit for controlling the plurality of LEDs attached to a second side of the printed circuit board, the second side being opposite to the first side, wherein the circuit is disposed within the casing;a power supply for powering the plurality of LEDs, the power supply comprising a power converter for converting ac power to dc power;a thermally conductive material disposed between the power supply and a back surface of the casing, wherein the back surface of the casing comprises the part of the outer surface of the modular display panel;a framework of louvers disposed over the printed circuit board, the framework of louvers disposed between rows of the plurality of LEDs; andwherein the modular display panel is sealed to be waterproof. 2. The panel of claim 1, wherein the thermally conductive material comprises aluminum. 3. The panel of claim 1, further comprising a potting material disposed at the first side of the printed circuit board. 4. The panel of claim 3, wherein the panel is completely waterproof against submersion in up to 3 feet of water. 5. The panel of claim 3, wherein the panel comprises an ingress protection (IP) rating of IP 65. 6. The panel of claim 3, wherein the panel comprises an ingress protection (IP) rating of or IP 66. 7. The panel of claim 3, wherein the panel comprises an ingress protection (IP) rating of IP 67 or IP 68. 8. The panel of claim 1, wherein the power supply is mounted over the casing. 9. The panel of claim 1, wherein the power supply is disposed within the casing. 10. The panel of claim 1, wherein the casing is configured to be attached with other modular display panels using interlocking features. 11. The panel of claim 1, wherein the casing is configured to be indirectly attached with other modular display panels. 12. The panel of claim 11, wherein the casing comprising connections for attaching located in each of four corner regions of the panel, wherein one or more connections are configured to mount a corner plate that is configured to mount to corresponding connections of three adjacent panels. 13. The panel of claim 11, wherein the casing comprising connections for attaching located in each of four corner regions of the panel, wherein the connections are configured to be attached to a mechanical support structure. 14. A modular multi-panel display system comprising: a mechanical support structure; anda plurality of LED display panels mounted to the mechanical support structure so as to form an integrated display panel;wherein each LED display panel includes a casing comprising plastic sidewalls, the casing being part of an outer surface of the modular multi-panel display system that is exposed to external environment, wherein the casing is attached with other modular display panels to form the integrated display panel;wherein each LED display panel also includes: a printed circuit board attached to the casing,a plurality of LEDs attached to a first side of the printed circuit board,a circuit for controlling the plurality of LEDs attached to a second side of the printed circuit board, the second side being opposite to the first side, wherein the circuit is disposed within the casing,a power supply for powering the plurality of LEDs, the power supply comprising a power converter for converting ac power to dc power, anda thermally conductive material disposed between the power supply and a back surface of the casing, wherein the back surface of the casing comprises the part of the outer surface of the modular multi-panel display system;wherein each LED display panel with the casing is sealed to be waterproof and exposed to an external environment without a protective waterproof enclosure; andwherein the modular multi-panel display system is cooled passively and includes no air conditioning, fans, or heating units. 15. The display system of claim 14, wherein each LED display panel further comprises a heat sink. 16. The display system of claim 14, wherein each LED display panel further comprises a framework of louvers disposed over the printed circuit board, the framework of louvers exposing LEDs of the plurality of LED display panels. 17. The display system of claim 14, further comprising a data receiver box mounted to the mechanical support structure, the data receiver box configured to provide power, data, and communication to the LED display panels. 18. The display system of claim 14, wherein none of the LED display panels includes a data receiver card. 19. A modular display panel comprising: a plastic casing comprising a first side and an opposite second side,wherein the first side of the plastic casing includes a surface that is part of an outer surface of the modular display panel;a printed circuit board attached to the plastic casing;a plurality of LEDs attached to a first side of the printed circuit board;a potting compound overlying the first side of the printed circuit board;a circuit for controlling the plurality of LEDs attached to a second side of the printed circuit board, the second side being opposite to the first side, wherein the circuit is disposed within the plastic casing;a power supply mounted outside the plastic casing, the power supply comprising a power converter for converting ac power to dc power; anda thermally conductive material to extract heat disposed proximate to the power supply, wherein the modular display panel is sealed to be waterproof. 20. The panel of claim 19, further comprising: a first integrated data and power cable connector electrically coupled to the printed circuit board and the power supply; anda second integrated data and power cable connector electrically coupled to the printed circuit board and the power supply. 21. The panel of claim 19, further comprising a framework of louvers disposed over first side of the printed circuit board, the framework of louvers disposed between rows of the LEDs. 22. The panel of claim 19, wherein the panel is completely waterproof against submersion in up to 3 feet of water. 23. The panel of claim 19, wherein the panel comprises an ingress protection (IP) rating of IP 65. 24. The panel of claim 19, wherein the panel comprises an ingress protection (IP) rating of IP 66. 25. The panel of claim 19, wherein the panel comprises an ingress protection (IP) rating of IP 67 or IP 68. 26. The panel of claim 21, wherein the modular display panel comprises only one printed circuit board. 27. A modular multi-panel display system comprising: a mechanical support structure;a plurality of modular display panels mounted to the mechanical support structure so as to form an integrated display panel;wherein the mechanical support structure comprises a plurality of beams;wherein each of the plurality of modular display panels is attached to a beam of the plurality of beams without being enclosed in any additional enclosures; andwherein each modular display panel comprises a plastic casing comprising a first side and an opposite second side, wherein the first side of the plastic casing includes a surface that is part of an outer surface of the modular display panel,a printed circuit board attached to the plastic casing,a plurality of LEDs attached to a front side of the printed circuit board,a potting compound overlying the first side of the printed circuit board,a driver circuit attached to the printed circuit board, wherein the driver circuit is disposed within the plastic casing,a power supply mounted outside the plastic casing, andwherein the modular display panel is sealed to be waterproof to have an ingress protection (IP) rating of IP 67 or IP 68. 28. The display system of claim 27, wherein each of the plurality of modular display panels comprises an ingress protection (IP) rating of IP 67. 29. The display system of claim 27, wherein each of the plurality of modular display panels comprises an ingress protection (IP) rating of IP 68. 30. The display system of claim 27, further comprising a thermally conductive material disposed proximate to the power supply.
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