A cordless power tool system including (a) a multi-voltage battery pack for use with tools of different operating voltages including a housing, a first string of battery cells arranged in electrical series and disposed inside the housing, a second string of battery cells arranged in electrical serie
A cordless power tool system including (a) a multi-voltage battery pack for use with tools of different operating voltages including a housing, a first string of battery cells arranged in electrical series and disposed inside the housing, a second string of battery cells arranged in electrical series and disposed inside the housing, and a power tool interface shaped and configured to interchangeably (1) mechanically and electrically couple with a first battery pack interface of a first power tool that is configured to operate at a first operating voltage, and (2) mechanically and electrically couple with a second battery pack interface of a second power tool that is configured to operate at a second operating voltage, and (b) a battery pack charger configured to charge the multi-voltage battery pack.
대표청구항▼
1. A combination comprising: a multi-voltage battery pack for use with tools of different operating voltages, the multi-voltage battery pack comprising:a housing,a first string of battery cells arranged in electrical series and disposed inside the housing, the first string having a first positive vo
1. A combination comprising: a multi-voltage battery pack for use with tools of different operating voltages, the multi-voltage battery pack comprising:a housing,a first string of battery cells arranged in electrical series and disposed inside the housing, the first string having a first positive voltage terminal and a first negative voltage terminal,a second string of battery cells arranged in electrical series and disposed inside the housing, the second string having a second positive voltage terminal and a second negative voltage terminal, anda power tool interface shaped and configured to interchangeably (1) mechanically and electrically couple with a first battery pack interface of a first power tool that is configured to operate at a first operating voltage, and (2) mechanically and electrically couple with a second battery pack interface of a second power tool that is configured to operate at a second operating voltage; anda battery pack charger configured to charge the multi-voltage battery pack,wherein the second operating voltage is higher than the first operating voltage,wherein, when the power tool interface is coupled with the first battery pack interface, the first and second positive voltage terminals are electrically connected to each other and the first and second negative voltage terminals are electrically connected to each other such that the first and second strings are electrically connected to each other in a parallel configuration so as to provide the first operating voltage to the first power tool,wherein, when the power tool interface is coupled with the second battery pack interface, the first positive voltage terminal is electrically connected to the second negative voltage terminal such that the first and second strings are electrically connected to each other in a series configuration so as to provide the second operating voltage to the second power tool,wherein the power tool interface is further configured such that the first battery pack interface to which the power tool interface can be coupled is shaped and configured to mate with a second power tool interface of a single voltage battery pack, the single voltage battery pack being configured to provide the first operating voltage, but not the second operating voltage,wherein the power tool interface and the second power tool interface are interchangeably coupleable to the first battery pack interface so that the first power tool is operable with either of the multi-voltage battery pack or the single voltage battery pack, andwherein the battery pack charger is configured to charge the single voltage battery pack. 2. The combination of claim 1, wherein: the battery charger comprises a third battery pack interface that is shaped and configured to mechanically and electrically couple with the power tool interface; andthe multi-voltage battery pack and charger are shaped and configured such that when the power tool interface is coupled with the third battery pack interface, the first and second positive voltage terminals are electrically connected to each other and the first and second negative voltage terminals are electrically connected to each other such that the first and second strings are electrically connected to each other in parallel for simultaneous charging by the battery charger while in parallel. 3. The combination of claim 2, wherein the third battery pack interface is shaped and configured to mechanically and electrically couple with the second power tool interface of the single voltage battery pack for charging the single voltage battery pack. 4. The combination of claim 1, wherein: the battery charger comprises a third battery pack interface that is shaped and configured to mechanically and electrically couple with the power tool interface;the third battery pack interface comprises a plurality of rails and grooves;the power tool interface of the multi-voltage battery pack comprises a plurality of rails and grooves that are shaped and configured to alternatively mechanically couple with (1) a complementarily shaped plurality of rails and grooves on the first battery pack interface, (2) a complimentarily shaped plurality of rails and grooves on the second battery pack interface, and (3) the plurality of rails and grooves of the third battery pack interface of the battery pack charger. 5. The combination of claim 4, wherein: the second power tool interface of the single voltage battery pack comprises a plurality of rails and grooves that are shaped and configured to alternatively mechanically couple with (1) the plurality of rails and grooves on the first battery pack interface, and (2) the plurality of rails and grooves of the third battery pack interface of the battery pack charger, andwherein the third battery pack interface is shaped and configured to mechanically and electrically couple with the second power tool interface of the single voltage battery pack for charging the single voltage battery pack. 6. The combination of claim 1, wherein the power tool interface of the multi-voltage battery pack comprises a latch that is shaped and configured to maintain a mechanical and electrical connection between the power tool interface and the first or second battery pack interfaces. 7. The combination of claim 1, wherein: the second power tool interface of the single voltage battery pack is not mechanically coupleable with the second battery pack interface of the second power tool;the second power tool interface of the single voltage battery pack is not electrically coupleable with the second battery pack interface of the second power tool;the power tool interface comprises a slot in the housing;the slot is shaped and configured to mate with a downwardly extending projection of the second battery pack interface of the second power tool when power tool interface couples with the second battery pack interface of the second power tool;the power tool interface of the multi-voltage battery pack comprises a plurality of rails and grooves that are shaped and configured to selectively mechanically couple with (1) a complementarily shaped plurality of rails and grooves on the first battery pack interface, and (2) a complimentarily shaped plurality of rails and grooves on the second power tool;the power tool interface of the multi-voltage battery pack comprises a latch that is shaped and configured to maintain a mechanical and electrical connection between the power tool interface and the first or second battery pack interfaces;the second power tool interface of the single voltage battery pack comprises a plurality of rails and grooves that are shaped and configured to couple with the complementarily shaped plurality of rails and grooves on the first battery pack interface;the battery cells of the first string comprise five battery cells that are arranged in a first row within the housing;the battery cells of the second string comprise five battery cells that are arranged in a second row within the housing;the second row is positioned on top of the first row;the battery cells of the first and second strings together are arranged in a 2×5 matrix within the housing;the battery cells of the first string and battery cells of the second string each define respective longitudinal axes that are parallel to each other;the multi-voltage battery pack has first and second opposing lateral sides;each of the battery cells of the first and second strings has positive and negative voltage terminals;the positive voltage terminals of three of the five battery cells of the first string are disposed on the first lateral side of the battery pack;the positive voltage terminals of three of the five battery cells of the second string are disposed on the first lateral side of the battery pack;the negative voltage terminals of two of the five battery cells of the first string are disposed on the first lateral side of the battery pack;the negative voltage terminals of two of the five battery cells of the second string are disposed on the first lateral side of the battery pack;the negative voltage terminals of the cells within the first string on the first lateral side are vertically aligned with respective ones of the negative voltage terminals of the cells within the second string on the first lateral side;the positive voltage terminals of the cells within the first string on the first lateral side are vertically aligned with respective ones of the positive voltage terminals of the cells within the second string on the first lateral side;the power tool interface comprises a first electrical contact that is electrically connected to the first positive voltage terminal of the first string;the power tool interface comprises a second electrical contact that is electrically connected to the second negative voltage terminal of the second string;the first and second electrical contacts are shaped and configured such that coupling the power tool interface to the second battery pack interface causes the first and second electrical contacts to electrically connect to each other by way of an electrical jumper of the second power tool so as to cause the first and second strings to electrically connect to each other in series by way of the jumper when the power tool interface couples with the second battery pack interface;first operating voltage is between approximately 17 to 20 volts and the second operating voltage is between approximately 34 to 40 volts;the multi-voltage battery pack has an open circuit configuration in which the first and second strings are not electrically connected to each other in parallel or series;the power tool interface comprises a first row of electrical terminals that are shaped and configured to physically and electrically contact corresponding electrical contacts of the second power tool when the power tool interface is mechanically and electrically coupled with the second battery pack interface;the power tool interface comprises a second row of electrical terminals that are shaped and configured to physically and electrically contact corresponding electrical contacts of the second power tool when the power tool interface is mechanically and electrically coupled with the second battery pack interface;the first row is vertically offset from the second row;a plurality of the electrical terminals of the first row of electrical terminals comprise signal terminals;the electrical terminals of the second row of electrical terminals comprise first and second terminals;the first terminal of the second row is electrically connected to the first positive voltage terminal of the first string of battery cells;the second terminal of the second row is electrically connected to the second negative voltage terminal of the second string of battery cells;the electrical terminals of the first row are spaced apart in a horizontal direction; andthe electrical terminals of the second row are spaced apart in the horizontal direction. 8. The combination of claim 1, wherein the second power tool interface of the single voltage battery pack is not mechanically and electrically coupleable with the second battery pack interface of the second power tool. 9. The combination of claim 8, wherein: the power tool interface comprises a slot in the housing; andthe slot is shaped and configured to mate with a downwardly extending projection of the second battery pack interface of the second power tool when power tool interface couples with the second battery pack interface of the second power tool. 10. The combination of claim 9, wherein the first battery pack interface of the first power tool lacks a projection that would mate with the slot in the housing when the power tool interface mechanically and electrically couples with the first battery pack interface of the first power tool. 11. The combination of claim 9, wherein the second power tool interface has a physical structure that occupies a space on the second power tool interface that corresponds to a location of the slot of the power tool interface. 12. The combination of claim 1, wherein: the battery cells of the first string comprise n battery cells that are arranged in a first row within the housing;the battery cells of the second string comprise n battery cells that are arranged in a second row within the housing;the second row is positioned on top of the first row; andn is a whole number greater than or equal to 3. 13. The combination of claim 12, wherein the battery cells of the first and second strings together are arranged in a 2×n matrix within the housing. 14. The combination of claim 1, wherein: the battery cells of the first string comprise five battery cells; andthe battery cells of the second string comprise five battery cells. 15. The combination of claim 14, wherein: the battery cells of the first string and battery cells of the second string each define respective longitudinal axes that are parallel to each other;the multi-voltage battery pack has first and second opposing lateral sides;each of the battery cells of the first and second strings has positive and negative voltage terminals;the positive voltage terminals of three of the five battery cells of the first string are disposed on the first lateral side of the battery pack;the positive voltage terminals of three of the five battery cells of the second string are disposed on the first lateral side of the battery pack;the negative voltage terminals of two of the five battery cells of the first string are disposed on the first lateral side of the battery pack;the negative voltage terminals of two of the five battery cells of the second string are disposed on the first lateral side of the battery pack;the negative voltage terminals of the cells within the first string on the first lateral side are vertically aligned with respective ones of the negative voltage terminals of the cells within the second string on the first lateral side; andthe positive voltage terminals of the cells within the first string on the first lateral side are vertically aligned with respective ones of the positive voltage terminals of the cells within the second string on the first lateral side. 16. The combination of claim 1, wherein: the power tool interface comprises a first electrical contact that is electrically connected to the first positive voltage terminal of the first string;the power tool interface comprises a second electrical contact that is electrically connected to the second negative voltage terminal of the second string;the first and second electrical contacts are shaped and configured such that coupling the power tool interface to the second battery pack interface causes the first and second electrical contacts to electrically connect to each other by way of an electrical jumper of the second power tool so as to cause the first and second strings to electrically connect to each other in series by way of the jumper when the power tool interface couples with the second battery pack interface. 17. The combination of claim 1, wherein the first operating voltage is between approximately 17 to 20 volts and the second operating voltage is between approximately 34 to 40 volts. 18. The combination of claim 1, wherein the multi-voltage battery pack has an open circuit configuration in which the first and second strings are not electrically connected to each other in parallel or series. 19. The combination of claim 1, wherein: the power tool interface comprises a first row of electrical terminals that are shaped and configured to physically and electrically contact corresponding electrical contacts of the second power tool when the power tool interface is mechanically and electrically coupled with the second battery pack interface;the power tool interface comprises a second row of electrical terminals that are shaped and configured to physically and electrically contact corresponding electrical contacts of the second power tool when the power tool interface is mechanically and electrically coupled with the second battery pack interface; anda top of the first row is vertically offset from a top of the second row. 20. The combination of claim 19, wherein: a plurality of the electrical terminals of the first row of electrical terminals comprises signal terminals;the electrical terminals of the second row of electrical terminals comprise first and second terminals;the first terminal of the second row is electrically connected to the first positive voltage terminal of the first string of battery cells; andthe second terminal of the second row is electrically connected to the second negative voltage terminal of the second string of battery cells. 21. The combination of claim 19, wherein: the housing comprises a first row of slots;the electrical terminals of the first row of electrical terminals are disposed in respective ones of the first row of slots;the housing comprises a second row of slots;the electrical terminals of the second row of electrical terminals are disposed in respective ones of the second row of slots; anda top of the first row of slots is vertically offset from a top of the second row of slots. 22. The combination of claim 1, wherein: the power tool interface comprises a first row of electrical contacts that are shaped and configured to physically and electrically contact corresponding electrical contacts of the second power tool when the power tool interface is mechanically and electrically coupled with the second battery pack interface;the power tool interface comprises a second row of electrical contacts that are shaped and configured to physically and electrically contact corresponding electrical contacts of the second power tool when the power tool interface is mechanically and electrically coupled with the second battery pack interface; andthe first row is vertically offset from the second row. 23. A combination comprising: a multi-voltage battery pack comprisinga housing having a bottom wall, a pair of side walls, a pair of end walls, and a top wall that together define a receptacle,an electromechanical interface coupled to the top wall, the interface having a terminal block with a plurality of slots containing a plurality of electrical terminals, a pair of longitudinal rails extending along the terminal block and defining a pair of longitudinal grooves between the rails and the top wall, and a latch, wherein the electromechanical interface is configured to be coupled to a first power tool operating at a first voltage by sliding the pair of longitudinal rails and grooves into corresponding grooves and rails on the first power tool so that electrical terminals on the first power tool are received in the slots to engage the battery pack electrical terminals and the latch engages the first power tool to maintain coupling between the electromechanical interface and the first power tool, and wherein the electromechanical interface is configured to be coupled to a second power tool operating at a second, different voltage by sliding the pair of longitudinal rails and grooves into corresponding grooves and rails on the second power tool so that electrical terminals on the second power tool are received in the slots to engage the battery pack electrical terminals and the latch engages the second power tool to maintain coupling between the electromechanical interface and the second power tool, anda plurality of battery cells disposed in the receptacle, the cells configured (1) to be connectable to each other in parallel to provide power at the first operating voltage to the electrical terminals upon coupling the electromechanical interface to the first power tool, and (2) to be connectable to each other in series to provide power at the first operating voltage to the electrical terminals upon coupling the electromechanical interface to the second power tool; anda battery pack charger configured to charge the multi-voltage battery pack,wherein the terminal block, the slots, the battery pack terminals, the longitudinal rails, the longitudinal grooves, and the latch of the electromechanical interface have substantially the same configuration as a terminal block, slots, battery pack terminals, longitudinal rails, longitudinal grooves, and a latch of an electromechanical interface of a single voltage battery pack that is operable at only the first voltage and can be coupled to the first power tool to provide power at the first voltage to the first power tool, andwherein the battery pack charger is configured to charge the single voltage battery pack. 24. The combination of claim 23, wherein: the electromechanical interface of the single-voltage battery pack is not mechanically or electrically coupleable with the second power tool;the electromechanical interface of the multi-voltage battery pack comprises a slot in the housing; andthe slot in the housing is shaped and configured to mate with a downwardly extending projection of the second power tool when electromechanical interface of the multi-voltage battery pack couples with the second power tool. 25. The combination of claim 23, wherein: the plurality of battery cells of the multi-voltage battery pack comprisesa first string of five battery cells that are arranged in series with each other, anda second string of five battery cells that are arranged in series with each other;the battery cells of the first string are arranged in a first row within the housing;the battery cells of the second string are arranged in a second row within the housing;the second row is positioned on top of the first row;the battery cells of the first and second strings together are arranged in a 2×5 matrix within the housing;the battery cells of the first string and battery cells of the second string each define respective longitudinal axes that are parallel to each other;the multi-voltage battery pack has first and second opposing lateral sides;each of the battery cells of the first and second strings has positive and negative voltage terminals;the positive voltage terminals of three of the five battery cells of the first string are disposed on the first lateral side of the battery pack;the positive voltage terminals of three of the five battery cells of the second string are disposed on the first lateral side of the battery pack;the negative voltage terminals of two of the five battery cells of the first string are disposed on the first lateral side of the battery pack;the negative voltage terminals of two of the five battery cells of the second string are disposed on the first lateral side of the battery pack;the negative voltage terminals of the cells within the first string on the first lateral side are vertically aligned with respective ones of the negative voltage terminals of the cells within the second string on the first lateral side; andthe positive voltage terminals of the cells within the first string on the first lateral side are vertically aligned with respective ones of the positive voltage terminals of the cells within the second string on the first lateral side. 26. The combination of claim 23, wherein: the plurality of battery cells of the multi-voltage battery pack comprisea first string of battery cells that are arranged in series with each other, anda second string of battery cells that are arranged in series with each other;the plurality of electrical terminals of the electromechanical interface of the multi-voltage battery pack comprise a first electrical contact and a second electrical contact;the first electrical contact is electrically connected to the first positive voltage terminal of the first string;the second electrical contact is electrically connected to the second negative voltage terminal of the second string; andthe first and second electrical contacts are shaped and configured such that coupling the electromechanical interface of the multi-voltage battery pack to the second power tool causes the first and second electrical contacts to electrically connect to each other by way of an electrical jumper of the second power tool so as to cause the first and second strings to electrically connect to each other in series by way of the jumper when the electromechanical interface of the multi-voltage battery pack couples with the second power tool. 27. The combination of claim 23, wherein: the plurality of battery cells of the multi-voltage battery pack comprisea first string of battery cells that are arranged in series with each other, anda second string of battery cells that are arranged in series with each other;the multi-voltage battery pack has an open circuit configuration in which the first and second strings are not electrically connected to each other in parallel or series. 28. The combination of claim 23, wherein: the plurality of battery cells of the multi-voltage battery pack comprisea first string of battery cells that are arranged in series with each other such that the first string has a first positive voltage terminal and a first negative voltage terminal, anda second string of battery cells that are arranged in series with each other such that the second string has a second positive voltage terminal and a second negative voltage terminal;the plurality of electrical terminals of the multi-voltage battery pack comprise a first row of electrical terminals and a second row of electrical terminals;the first row is vertically offset from the second row;a plurality of the electrical terminals of the first row of electrical terminals comprise signal terminals;the electrical terminals of the second row of electrical terminals comprise first and second terminals;the first terminal of the second row is electrically connected to the first positive voltage terminal of the first string of battery cells;the second terminal of the second row is electrically connected to the second negative voltage terminal of the second string of battery cells;the electrical terminals of the first row are spaced apart in a horizontal direction; andthe electrical terminals of the second row are spaced apart in the horizontal direction. 29. A combination comprising: a multi-voltage battery pack for use with tools of different operating voltages, the multi-voltage battery pack comprisinga housing,a first string of battery cells arranged in electrical series and disposed inside the housing, the first string having a first positive voltage terminal and a first negative voltage terminal,a second string of battery cells arranged in electrical series and disposed inside the housing, the second string having a second positive voltage terminal and a second negative voltage terminal, anda power tool interface shaped and configured to interchangeably (1) mechanically and electrically couple with a first battery pack interface of a first power tool that is configured to operate at a first operating voltage, and (2) mechanically and electrically couple a second battery pack interface of a second power tool that is configured to operate at a second operating voltage,wherein the second operating voltage is higher than the first operating voltage,wherein, when the power tool interface is coupled with the first battery pack interface, the first and second positive voltage terminals are electrically connected to each other and the first and second negative voltage terminals are electrically connected to each other such that the first and second strings are electrically connected to each other in a parallel configuration so as to provide the first operating voltage to the first power tool,wherein, when the power tool interface is coupled with the second battery pack interface, the first positive voltage terminal is electrically connected to the second negative voltage terminal such that the first and second strings are electrically connected to each other in a series configuration so as to provide the second operating voltage to the second power tool; anda battery pack charger comprising a third battery pack interface that is shaped and configured to mechanically and electrically couple with the power tool interface of the multi-voltage battery pack for charging the multi-voltage battery pack,wherein the multi-voltage battery pack and battery pack charger are shaped and configured such that when the power tool interface is mechanically and electrically coupled with the third battery pack interface, the first and second strings are electrically connected to each other in the parallel configuration for simultaneous charging by the battery pack charger while in the parallel configuration.
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