초록 ▼

ㅇ 초정밀 인쇄전자 연속 생산장비 개발 및 Test Bed 기반 구축
- 미세패턴 선폭 및 중첩정밀도를 위한 웹 이송 요소기술개발 Test Bed 기반구축 (1/2차년도)
- 나노박막, 균일도 코팅이 가능한 대면적 저 인압제어 요소기술개발 Test Bed 기반구축 (3차년도)
- 전/후처리 및 세정 요소기술개발 Test Bed 기반구축 (4차년도)
- 건조/경화/소결 요소기술개발 Test Bed 기반구축 (5차년도)

1. 인쇄 패턴 선폭 μm : 독일/켐니츠/15(세계최고수준), 10(목표), 10

ㅇ 초정밀 인쇄전자 연속 생산장비 개발 및 Test Bed 기반 구축
- 미세패턴 선폭 및 중첩정밀도를 위한 웹 이송 요소기술개발 Test Bed 기반구축 (1/2차년도)
- 나노박막, 균일도 코팅이 가능한 대면적 저 인압제어 요소기술개발 Test Bed 기반구축 (3차년도)
- 전/후처리 및 세정 요소기술개발 Test Bed 기반구축 (4차년도)
- 건조/경화/소결 요소기술개발 Test Bed 기반구축 (5차년도)

1. 인쇄 패턴 선폭 μm : 독일/켐니츠/15(세계최고수준), 10(목표), 10(실적), 100%(달성률)
2. 박막 코팅두께(wet) μm : 일본/야스이/1(wet)(세계최고수준), <5(목표), 4(실적), 100%(달성률)
3. 장력제어오차 % : 독일/켐니츠/5(세계최고수준), < ± 2(목표), 1.5(실적), 100%(달성률)
4. 웹이송속도오차 % 독: 일/켐니츠/5(세계최고수준), < ± 2(목표), 0.78(실적), 100%(달성률)
5. 인압제어오차 % : 독일/켐니츠/5(세계최고수준), < ± 2(목표), 1.9(실적), 100%(달성률)
6. 전처리 속도 m/mim : -(세계최고수준), > 1(목표), 1.8(실적), 100%(달성률)

(출처 : 최종보고서)

Abstract ▼

Recently, many researchers have focused on novel methods of manufacturing flexible, low-cost electronic components and devices, as well as printed electronics such as radio frequency identification (RFID) tags, sensors, flexible displays, solar cells, E-papers, and so on.

The R2R process of m

Recently, many researchers have focused on novel methods of manufacturing flexible, low-cost electronic components and devices, as well as printed electronics such as radio frequency identification (RFID) tags, sensors, flexible displays, solar cells, E-papers, and so on.

The R2R process of manufacturing printed electronics using printing technology is attracting attention because its process cost is lower than that of the conventional semiconductor process. This technology, which offers both a lower cost and higher productivity, can be applied in the production of organic TFT(thin film transistor), solar cell, RFID(radio frequency identification) tag, printed battery, E-paper, touch screen panel, black matrix for LCD(liquid crystal display), flexible display, and so forth. In general, in order to implement printed electronics, narrow width and gap printing, registration of multi-layer printing by several printing units, and printing accuracy of under 20 ㎛ are all required.

These electronic products require high precision to the degree of tens of microns - in a large area with flexible material, and mass productivity at low cost. As such, the roll-to-roll printing process is attracting attention as a mass production system for these printed electronic devices. For the commercialization of this process, two basic electronic ink technologies, such as conductive ink and polymers, and printing equipment have to be developed.

The roll-to-roll printing equipments comprises three components of the main body, monitoring part, and control part, which are linked together for operation. Since the printing unit makes use of the additional method of printing, unlike the silicon semiconductor process, the system can be so configured as to enable the in-line continuous process of the electronic device[1-5]. The basic platform is configured with a feeding unit, printing unit, coating unit, and re-winder, and it was designed in such a way as to make it possible to add other functions easily as and when necessary. Therefore, it has the flexibility of process scalability. The drive chains of all the units are designed for precise driving and control with precision servo motor. The feeding process of the roll to be printed was determined and the structure of the un-winder unit was designed accordingly. The un-winder comprised a frame, feed shaft roller and servo motor, and its structure was designed to be able to be installed on the righthand side of the bed frame[6]. For printing, the roll was mounted on the feeder shaft. The unwinding of the roll, which is passively driven, requires tensile force for the rotation of the feeder roller, and the tensile force was controlled with an infeeder and dancer. A load cell was installed to measure the tensile force precisely.
The film from the un-winder has to be fed into the printing unit in the correct position. To this end, an EPC(edge position controller) was installed to enable the direction of the film feed to be fixed in the correct position, i.e. vertically in the shaft direction.

(출처 : SUMMARY)

목차 Contents

• 표지 ... 1제출문 ... 2최종보고서 ... 3요약문 ... 4SUMMARY ... 8목차 ... 9제1장 연구개발과제의 개요 ... 10 1. 연구개발의 목적 ... 10 2. 연구개발의 필요성 및 범위 ... 10제2장 국내외 기술개발 현황 ... 12 1. 국외 롤투롤 생산장비 개발동향 ... 12 2. 국내 롤투롤 생산 장비 개발동향 ... 14 3. 현기술 상태의 취약성 ... 17 4. 본 연구개발을 통한 기대효과 ... 18제3장 연구개발수행 내용 및 결과 ... 19 1. 연구개발 범위 ... 19 2. 연구개발수행 내용 및 결과 ... 20 2-1. 미세패턴 선폭(10 um이하) Test Bed 기반 구축 ... 20 2-2. 나노박막 코팅(두께 5μm(wet)) Test Bed 기반 구축 ... 31 2-3. 장력/ 웹이송속도/ 인압 제어 연구를 위한 Test Bed 기반 구축 ... 40 2-4. 전처리 및 세정을 위한 Test Bed 기반 구축 ... 63 2-5. 건조/경화/소결 요소기술개발 Test Bed 기반 구축 ... 71 2-6. 인쇄전자소자(PEMS)용 소자/ 잉크재료/ 소재 및 평가 기반 구축 ... 86 2-7. 국제 공동 연구 ... 94제4장 목표달성도 및 관련분야에의 기여도 ... 104 1. 목표달성도 종합 ... 104 2. 관련분야에의 기여 ... 113제5장 연구개발성과의 활용계획 ... 115 1. 연구개발 성과를 활용한 관련 기술지원 실적 ... 115 2. 본 사업의 지속 가능한 연계 사업의 도출 ... 115 3. 홍보 방안 ... 116제6장 연구시설·장비 현황 ... 117제7장 참고 문헌 ... 118끝페이지 ... 119