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컴퓨터 시뮬레이션을 이용한 극저온 절단 기술 적용성 연구 및 극저온 절단 시스템 주요 부품 제작
Feasibility Study of Cryogenic Cutting Technology by Using a Computer Simulation and Manufacture of Main Components for Cryogenic Cutting System 원문보기

방사성폐기물학회지 = Journal of the Korean Radioactive Waste Society, v.7 no.2, 2009년, pp.115 - 124  

김성균 (한국원자력연구원) ,  이동규 (한국원자력연구원) ,  이근우 (한국원자력연구원) ,  송오섭 (충남대학교)

초록
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극저온 절단 기술은 절단 과정에서 2차 폐기물이 발생되지 않기 때문에 원자력 시설의 해체기술로 가장 적합한 기술 중 하나이다. 본 논문에서는 SPH 기법FEM 기법을 혼합한 하이브리드 기법을 이용한 컴퓨터 시뮬레이션을 통해 극저온 절단 기술의 적용성을 파악하였다. 또한 극저온 절단 시스템의 설계에 활용하기 위해 절단 깊이 예측식을 사용하여 스틸 10 mm 두께를 절단하는데 필요한 설계 변수 및 운전조건을 도출하였다. 마지막으로 도출한 설계변수 및 운전조건을 기반으로 극저온 절단 시스템의 주요 부품을 제작하였다.

Abstract AI-Helper 아이콘AI-Helper

Cryogenic cutting technology is one of the most suitable technologies for dismantling nuclear facilities due to the fact that a secondary waste is not generated during the cutting process. In this paper, the feasibility of cryogenic cutting technology was investigated by using a computer simulation....

주제어

AI 본문요약
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제안 방법

  • In the computer simulation, a hybrid method that is combined with the SPH(smoothed particle hydrodynamics) method and the FE(finite element) method was used. And also a penetration depth equation for design of the cryogenic cutting system was derived to determine the design variables and operation conditions to cut a 10 mm thickness for steel. And the main components of the cryogenic cutting system were developed by using the obtained design values.
  • In the computer simulation a hybrid method that was combined with the SPH (smoothed particle hydrodynamics) method and the FE (finite element) method was used. And also, a penetration depth equation for the design of the cryogenic cutting system was used to determine the design variables and operation conditions to cut a 10 mm thickness for steel. Finally, the main components of the cryogenic cutting system were developed by using the obtained design variables.
  • In Figure 1, the upper part represents the computational process of the SPH and the lower part represents the FEA process. In the SPH part, the velocity and position of the particles are calculated at first, then the variable smoothing length and neighboring search are performed, and then the strain, stress, and forces of the SPH are calculated. The SPH and FEA are connected by nodes to a surface contact algorithm so if the SPH nodes are contacted to an FEA surface, the contact force of the FEA is calculated, and then a determination of the displacement, strain, and stress of the FEA are followed.
  • In this paper, by using a computer simulation, the applicability of cryogenic cutting technology was analyzed. In the computer simulation a hybrid method that was combined with the SPH (smoothed particle hydrodynamics) method and the FE (finite element) method was used.
  • In this paper, by using a computer simulation, the applicability of cryogenic cutting technology was analyzed. In the computer simulation a hybrid method that was combined with the SPH (smoothed particle hydrodynamics) method and the FE (finite element) method was used.
  • This model contained the flow stress and hardness of a target material which are affected by a temperature drop of the target. In this study, performance variables and operational conditions were determined by using the predictive model proposed by Wang modified for a liquid nitrogen jet.

대상 데이터

  • Steel 4340 was chosen as a metallic target material and garnet was also used as abrasive. Actually the jet fluid was combined with the liquid nitrogen abrasive, so in order to define the density of the fluid, an equivalent density was introduced.
  • The metallic target was a 3-D block with a rectangular area of 10 Χ 10 mm2 and a thickness of 10 mm.
  • The target material had a size of 30 mm Χ 15 mm Χ 10 mm, meshed by FEA and it had 41,600 elements.

이론/모형

  • The results of the study show that fluid jets by mixing liquid nitrogen and an abrasive at 300 m/s are possible to cut a 10 mm thickness for a steel plate. And also the design variables and operation conditions were established by using a penetration depth equation for the cryogenic cutting technology. Finally, the main components; intensifier, attenuator, pipe, and nozzle of the cryogenic cutting system were manufactured on the basis of the obtained design variables and operation conditions.
  • In this paper, by using a computer simulation, the applicability of cryogenic cutting technology was analyzed. In the computer simulation a hybrid method that was combined with the SPH (smoothed particle hydrodynamics) method and the FE (finite element) method was used. And also, a penetration depth equation for the design of the cryogenic cutting system was used to determine the design variables and operation conditions to cut a 10 mm thickness for steel.
  • In this paper, by using a computer simulation the applicability of cryogenic cutting technology was analyzed. In the computer simulation, a hybrid method that is combined with the SPH(smoothed particle hydrodynamics) method and the FE(finite element) method was used. And also a penetration depth equation for design of the cryogenic cutting system was derived to determine the design variables and operation conditions to cut a 10 mm thickness for steel.
  • For example, a numerical simulation of a high-velocity waterjet action on a target was studied in reference [9]. It employed the FEM and ALE (Arbitrary Lagrangian/Eulerian) methods to study the interactions between a waterjet and a target. But this approach also distorted some grid meshes and moreover the ALE formulation required much computational time due to an additional computational field.
  • This paper used the hybrid method combined with the SPH method and with the FEA method to simulate the penetration process of cryogenic cutting technology. The liquid nitrogen and abrasive were modeled by SPH particles and the target metal was modeled by finite elements and also the jet velocity distribution was assumed as uniform.
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참고문헌 (22)

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  2. H. Liu and T. Butler, "A Vanishing Abrasive Cryogenic Jet for Airframe Depainting," Proceedings of the 14th International Conference on Jetting Technology, pp. 519-533 (1998). 

  3. M. Hashish, "Cutting with High-Pressure Ammonia Jets for Demilitarization of Chemical Weapons," J. of Pressure Vessel Technology, 124, pp. 487-492 (2002). 

  4. C. Dunsky and M. Hashish, "Observations on Cutting with Abrasive-Cryogenic Jets," Proc. 13th Int. Water Jet Cutting Technology Conference, BHR Group, Sardinia, Italy, pp. 679-690 (1996). 

  5. G. Cooper, "Cryogenic Drilling: a New Method for Accessing and Sampling Unconsolidated Soils," Geodrilling International, 5(6), pp. 12-16 (1994). 

  6. Y. Shane, H. Qu, and A. Lee, "Economical Cryogenic Milling for Environmental Safe Manufacturing," Society of Manufacturing Engineers, Atlanta, Georgia, pp. 177-1-177-5 (1998). 

  7. S. Paul and A. Chattopadhyay, "Effects of Cryogenic Cooling by Liquid Nitrogen Jet on Forces, Temperature and Surface Residual Stress in Grinding Steels," Cryogenics, 35, pp. 515-523 (1995). 

  8. M. Hashish and P. Miles, "Fine Powder Fabrication using High-Pressure Waterjets and Cryogenic Jets," 9th American Waterjet Conference, pp. 291-302(1997). 

  9. T. Mabrouki, K. Raissi and A. Cornier, "Numerical Simulation and Experimental Study of the Interaction between a Pure High-Velocity Waterjet and Targets: Contribution to Investigate the Decoating Process," Wear, 239, pp. 260-273 (2000). 

  10. G. Chahine, K. Kalumuck, "The Influence of Structural Deformation on Waterjet Impact Loading," J. Fluid Structure, 12, pp. 103-121 (1998). 

  11. M. Junkar, B. Jureisevic, M. Fajdiga, et al. "Finite Element Analysis of Single-Particle Impact in Abrasive Water Jet Machining," Int. J. Impact Engineering, 32, pp. 1095-1112 (2006). 

  12. S. Kunaporn, M. Ranulu, M. Jenkins and M. Hashish, "Residual Stress Induced by Waterjet Peening : A Finite Element Analysis", J. of Pressure Vessel Technology, 126, pp. 333-340 (2004). 

  13. K.C. Kwon, "Structural Safety Analysis of Openable Working Table in ACP Hot Cell for Spent Fuel Treatment", J. of Korean Radioactive Waste Society, 4(1), pp. 17-24 (2006). 

  14. K.C. Kwon, "A Finite Element Modeling for the Puncture Drop Test of a Cask with the Failure of Impact Limiter", J. of Korean Radioactive Waste Society, 7(1), pp. 9-16 (2009). 

  15. L.B. Lucy, 1977, "A Numerical Approach to the Testing of the Fission Hypothesis," The Astronomical Journal, 82(12), 1013-1024 (1977). 

  16. R. Gingold and J. Monaghan, "Smoothed Particle Hydrodynamics: Theory and Application to Non-Spherical Stars," Astronomical Society Monthly Notices, 181, pp. 375-389 (1977). 

  17. G. Johnson, R. Stryk and S. Bsissel, "SPH for High Velocity Impact Computations," Comput. Methods Appl. Mech. Eng., 139, pp. 347-373 (1996). 

  18. T. Belytschko, Y. Krongauz, D. Organ, et al, "Meshless methods: an Overview and Recent Development," Comp. Methods Appl. Mech. Eng., 139, pp. 1-47 (1996). 

  19. M. Hashish, "A Model for Abrasive-Waterjet(AWJ) Machining," J. of Engineering Materials and Technology, 111, pp. 154-162 (1989) 

  20. J. Zeng and T.J. Kim "Development of an Abrasive Waterjet Kerf Cutting Model for Brittle Materials," Fluid Mechanics and Its Applications, 13, pp. 483-493 (1992). 

  21. A. Momber, "A Generalized Abrasive Water Jet Cutting Model," 8th American Water Jet Conference, pp. 359-376 (1995). 

  22. J. Wang, "Predictive Depth of Jet Penetration Models for Abrasive Waterjet Cutting of Alumina Ceramics," Int. J. of Mechanical Science, 49, pp. 306-316 (2007). 

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