[논문]Processing of Porous Ceramics by Direct Foaming: A Review

Pokhrel, Ashish; Seo, Dong Nam; Lee, Seung Taek; Kim, Ik Jin

doi:10.4191/kcers.2013.50.2.093

Processing of Porous Ceramics by Direct Foaming: A Review 원문보기

한국세라믹학회지 = Journal of the Korean Ceramic Society, v.50 no.2, 2013년, pp.93 - 102

Pokhrel, Ashish (Institute of Processing and Application of Inorganic Materials (PAIM), Department of Materials Science and Engineering, Hanseo University) , Seo, Dong Nam (Institute of Processing and Application of Inorganic Materials (PAIM), Department of Materials Science and Engineering, Hanseo University) , Lee, Seung Taek (Institute of Processing and Application of Inorganic Materials (PAIM), Department of Materials Science and Engineering, Hanseo University) , Kim, Ik Jin (Institute of Processing and Application of Inorganic Materials (PAIM), Department of Materials Science and Engineering, Hanseo University)

Abstract ▼ AI-Helper

Macro porous ceramics possessing controlled microstructures and chemical compositions have increasingly proven useful in the industrial sphere. Their sintered structures have found application in both established and emerging, areas such as thermal insulation in buildings, filtration of liquids and molten materials, refractory insulation, bone scaffolds and tissue engineering. Stable ceramic foams can be formed by wet chemical methods using inorganic particles(e.g., $Al_2O_3$ or $SiO_2$). The wet foams are dried and sintered with improved porosity and mechanical properties. This review examines the different techniques used to prepare porous ceramics from ceramic foams, focusing on the explanation of this versatile method of direct foaming from the past to the present. Comparisons of the processes and the processing parameters are explained with the produced microstructures.

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Cellular structures prepared by direct foaming are generally stronger than those prepared by replica synthesis due mainly to the absence of flaws in the cell struts. Given the importance of the chosen synthetic method, this review explains the processing of currently available processes for forming porous ceramics. Its continuous study will result in further improvements in the methods and wider applicability of its products.
This literature focuses on describing all the conditions involved, from suspension stability to wet foam stability, leading to the highly stable porous ceramics with tailored microstructures by the process of direct foaming with numerous advantageous characteristics for future applications. Detailed information on the process with the major phenomenon of the processing steps are described thoroughly further in the literature under different headings.
This paper explores the stabilization of wet foams by colloidal amphiphilic particles and the development of fabrication techniques of solid macro porous ceramics with tailored microstructures. Given the importance of ceramics' foam microstructures, the effects of foam precursor suspensions – bubble size, distribution, contact angle and surface tension – on the resultant porous ceramics' mechanical and physical properties are assessed here.

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