제조업에 있어 공정의 효율성은 제품의 경쟁력과 직결되는 중요한 요소이다. 특히 최근 여러 국가와 FTA체결로 인해 국내외 제조업이 치열한 경쟁에 직면함에 따라 생산시간을 보다 단축하기 위한 정교한 작업관리 시스템이 요구되고 있다. 본 연구에서는 동작분석 솔루션을 활용하여 제조공정의 효율성을 제고하는 방안을 모색하고자 한다. 동작분석 솔루션을 활용하여 최적화 검증 후 제조공정을 개선할 경우 추가적인 공정 수정 또는 보완에 소요되는 비용을 절감할 수 있으며, 기업의 생산성 향상이라는 실질적 효과를 도출할 수 있다. 본 연구를 통해 작업현장의 낭비개선, 작업편성효율개선, 기종교체시간 단축, 표준시간 측정 및 작업시스템 표준화 등을 구현할 수 있다.
제조업에 있어 공정의 효율성은 제품의 경쟁력과 직결되는 중요한 요소이다. 특히 최근 여러 국가와 FTA체결로 인해 국내외 제조업이 치열한 경쟁에 직면함에 따라 생산시간을 보다 단축하기 위한 정교한 작업관리 시스템이 요구되고 있다. 본 연구에서는 동작분석 솔루션을 활용하여 제조공정의 효율성을 제고하는 방안을 모색하고자 한다. 동작분석 솔루션을 활용하여 최적화 검증 후 제조공정을 개선할 경우 추가적인 공정 수정 또는 보완에 소요되는 비용을 절감할 수 있으며, 기업의 생산성 향상이라는 실질적 효과를 도출할 수 있다. 본 연구를 통해 작업현장의 낭비개선, 작업편성효율개선, 기종교체시간 단축, 표준시간 측정 및 작업시스템 표준화 등을 구현할 수 있다.
Efficiency of Process in manufacturing industry is a critical factor to connect directly to competitiveness of product. In particular, due to FTAs with various worlds around the world, the domestic and overseas manufacturing industries are facing intense competitions, and it requires elaborate task ...
Efficiency of Process in manufacturing industry is a critical factor to connect directly to competitiveness of product. In particular, due to FTAs with various worlds around the world, the domestic and overseas manufacturing industries are facing intense competitions, and it requires elaborate task management system for shortening production time. This study aims at seeking how to raise efficiency of manufacturing process, using motion analysis solution. When improving the process of manufacturing after verifying optimization using motion analysis solution, it can save costs for additional process, modification, or supplement. It can also deduce practical effect to improve productivity of companies. It is expected that the study will contribute to improve wastes in the work field and task assignment efficiency, to shorten time replacing equipment, to measure standard time, and to standardize task system.
Efficiency of Process in manufacturing industry is a critical factor to connect directly to competitiveness of product. In particular, due to FTAs with various worlds around the world, the domestic and overseas manufacturing industries are facing intense competitions, and it requires elaborate task management system for shortening production time. This study aims at seeking how to raise efficiency of manufacturing process, using motion analysis solution. When improving the process of manufacturing after verifying optimization using motion analysis solution, it can save costs for additional process, modification, or supplement. It can also deduce practical effect to improve productivity of companies. It is expected that the study will contribute to improve wastes in the work field and task assignment efficiency, to shorten time replacing equipment, to measure standard time, and to standardize task system.
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문제 정의
This study aims at seeking efficient method of manufacturing process removing unnecessary motion elements through use of motion analysis solution. The previous method has a characteristic to measure efficiently worker’s time consisting of repeated tasks in the field, in general.
제안 방법
It is to activate the motion and time study after converting video clips to PC readable format such as MP4, MOV, ASF, WMV, MPEG, AVI, and MKV. You can easily do motion analysis on PC and also possibly select and play (standard motion set-up, standard time verification) the deleted portions after distinguish unnecessary parts.
Therefore, it is not proper to standardize task management system. That is, the study is distinctive in its availability to compare and analyze the measure work time, to design optimal task management system through editing and simulation based on these compared and analyzed results.
Stranding task is a process connecting personnel and equipment, and its purposes include clarification of task distribution between person and person, between person and machine, and between machine and machine, of unbalance of work amount, and figuring out the status of delay, waste, and non-operation. The analysis order is done by observing work time, arranging data, composing stranding work analysis chart, summing, and reviewing improvements.
To figure out the record of traces of motions of worker, it is to attach small lamps on several body parts of the worker such as fingers and elbows, and to take a picture in longtime exposure. The motions of worker’ body make the traces to be represented as lines consist of a series of light.
Watching screen of the work recorded as video, the analysis works consisting of setting standard time and work, comparing and analyzing through process allotment, stranding work between personnel and machines, multiple –task activities, and line balancing are accurately and simply done with using mouse and keyboard for simulation by unit of process.
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