UV 중합을 활용하여 제조된 열경화형 아크릴 점착제의 경화특성 및 접착특성 분석 Curing Behaviours and Adhesion Performance of Thermal Cured Acrylic PSAs Synthesized by UV-polymerization원문보기
아크릴레이트 기반의 점착제를 가교 시키는 기술은 다양하게 소개되어 왔다. 본 연구에서는 에폭시 변성 단량체와 메틸아지리딘 가교제를 활용하여 높은 가교 밀도를 가지는 아크릴 구조체를 만들었다. 베이스구조체를 제조하기 위해서 빠른 제조 공정이 가능하고 무용제 공정이 가능한 UV중합 기술을 활용했다. FT-IR, 경화거동 및 접착특성 평가를 통해 UV경화도 및 2차경화 온도에 따른 특성 변화를 확인하고자 하였다. 겔분율은 선경화 $800mJ/cm^2$, 120도 후 경화온도 조건에서 50%이상 확보할 수 있었으며, 180도 경화조건에서 80%이상 확보 할 수 있었다. 경화 시간이 길어짐에 따라 경화도가 100%에 도달하였으며 이를 통해 열경화를 통한 2차 경화가 효과적임을 확인 할 수 있었다.
아크릴레이트 기반의 점착제를 가교 시키는 기술은 다양하게 소개되어 왔다. 본 연구에서는 에폭시 변성 단량체와 메틸아지리딘 가교제를 활용하여 높은 가교 밀도를 가지는 아크릴 구조체를 만들었다. 베이스구조체를 제조하기 위해서 빠른 제조 공정이 가능하고 무용제 공정이 가능한 UV 중합 기술을 활용했다. FT-IR, 경화거동 및 접착특성 평가를 통해 UV경화도 및 2차경화 온도에 따른 특성 변화를 확인하고자 하였다. 겔분율은 선경화 $800mJ/cm^2$, 120도 후 경화온도 조건에서 50%이상 확보할 수 있었으며, 180도 경화조건에서 80%이상 확보 할 수 있었다. 경화 시간이 길어짐에 따라 경화도가 100%에 도달하였으며 이를 통해 열경화를 통한 2차 경화가 효과적임을 확인 할 수 있었다.
Many methods for cross-linking acrylic PSAs have been discussed previously. For high cross-linking density, epoxy functionalized monomer and methyl aziridines as cross-linking agents were used in this study. Additionally, photopolymerization using different UV doses was investigated to synthesize a ...
Many methods for cross-linking acrylic PSAs have been discussed previously. For high cross-linking density, epoxy functionalized monomer and methyl aziridines as cross-linking agents were used in this study. Additionally, photopolymerization using different UV doses was investigated to synthesize a binder because of its rapid productivity. FT-IR analysis, curing behaviours and adhesion performance were examined for the relationship between UV doses and temperature as curing conditions. According to the results, the gel fraction was over 50% even at $120^{\circ}C$ after UV curing at a dose of $800mJ/cm^2$. On the other hand, while gel fractions of all samples reached approximately 80% only at $180^{\circ}C$ in thermal curing for 1 hour, gel fractions of the samples after thermal curing for 3 hours increased rapidly above $120^{\circ}C$ regardless of UV doses and reached approximately 100% at $180^{\circ}C$. This means that the second cross-linking reaction, esterification, is mainly dependent on the curing temperature.
Many methods for cross-linking acrylic PSAs have been discussed previously. For high cross-linking density, epoxy functionalized monomer and methyl aziridines as cross-linking agents were used in this study. Additionally, photopolymerization using different UV doses was investigated to synthesize a binder because of its rapid productivity. FT-IR analysis, curing behaviours and adhesion performance were examined for the relationship between UV doses and temperature as curing conditions. According to the results, the gel fraction was over 50% even at $120^{\circ}C$ after UV curing at a dose of $800mJ/cm^2$. On the other hand, while gel fractions of all samples reached approximately 80% only at $180^{\circ}C$ in thermal curing for 1 hour, gel fractions of the samples after thermal curing for 3 hours increased rapidly above $120^{\circ}C$ regardless of UV doses and reached approximately 100% at $180^{\circ}C$. This means that the second cross-linking reaction, esterification, is mainly dependent on the curing temperature.
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제안 방법
Generally, acrylate begins to pyrolysis from above 150°C, and its weight change over 200°C is large[24]. In this study, a high density cross-linked structure is formed by hybrid curing of acrylate-UV/epoxy-thermal. According to the structural characteristics, the adhesive strength tends to be improved up to 210°C.
In this study, acrylic PSAs were blended with di-epoxy groups to evaluate the possibility of cross-linking these polymers by heat only and investigate the curing mechanisms and adhesion performance of heat activated resulting epoxy functionalized acrylic PSAsMethylaziridines are derived from 2-methylaziridine, and they react with the carboxylic groups or isocyanate groups of the polymer by a ring opening reaction [11]. This reaction is performed at room temperature, and as the temperature increases, the curing process speeds up.
In this study, photo-polymerized acrylic binders were synthesized and blended with glycidyl functionalized monomer and methyl aziridines as crosslinking agents. UV and thermal curing behaviours and adhesion performance were investigated.
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