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특허 상세정보

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내보내기 페이스북 공유 카카오톡 공유

Method of molding a recyclable multi-layer component from plastics material

특허상세정보
국가/구분 United States(US) Patent 등록
국제특허분류(IPC7판) B27N-003/12    B32B-031/20   
미국특허분류(USC) 156/219 ; 156/062.2 ; 156/309.9 ; 156/322 ; 156/209 ; 156/083 ; 156/266 ; 156/307.3 ; 156/242 ; 156/307.7 ; 156/245 ; 156/221 ; 264/258 ; 264/DIG.26 ; 264/DIG.29 ; 264/DIG.75 ; 296/191 ; 296/214 ; 29
출원번호 US-0950630 (1997-10-15)
발명자 / 주소
출원인 / 주소
대리인 / 주소
    Maclean
인용정보 피인용 횟수 : 23  인용 특허 : 28
초록
▼

A method of molding a component such as a headliner or sun visor for the interior of automotive vehicles is molded from different thermoplastic materials from the same family that can be subsequently recycled as a whole without the need of separation into its constituents. The interior component is a multi layer composite of polyester (PET) finishing fabric, a resilient layer of bicomponent polyester fiber padding composed of blend of a low melting point fibers and high melting point fibers, and a relatively stiff core layer of polyester/glass fiber comp...

대표
청구항
▼

[ I claim:] [1.] A method of making a multi-layer recyclable interior component for the occupant compartment of an automobile vehicle by molding, comprising the steps of:a. forming a finishing layer of polyester fabric for a mold,b. forming a multi-layered charge for the mold from;a pad of bicomponent fibers including first polyester fibers of PET and second polyester fibers of PET co-polymer fibers with discrete and different ranges of melting temperature, anda plurality of sheets of a composite of thermoplastic polyester and glass fibers,c. adding heat...

이 특허에 인용된 특허 (28)

  1. Bainbridge David W. (Littleton CO) Tocci Mario P. (Littleton CO) Bauman Larry M. (Defiance OH). Automotive headliner panel and method of making same. USP1996045503903.
  2. Doerer Richard P. (Grosse Pointe MI). Automotive liner panel. USP1982054330584.
  3. Parker Roy B. (Monmouth ME). Fabric faced laminate panel and method of manufacture. USP1980044199635.
  4. Tabor Thomas E. (1396-A W. Thibodaux By-Pass Thibodaux LA 70301). Headliner shell for vehicles. USP1991065026586.
  5. Todd Melvin I. (Old Bridge NJ) Doioshuk Peter M. (Burlington NJ) Flesch Frank J. (Toms River NJ). Hoodliner. USP1992115164254.
  6. Yamaguchi Michiyuki (Fuchu JPX) Suzuki Shosuke (Kamakura JPX) Yokobori Takeo (Kamakura JPX). Internal trim member for automobile. USP1991115064714.
  7. Gower Michael W. (Durban ZAX). Lamiantes for headlining. USP1991024992320.
  8. Sakaguchi Yoshio,JPX ; Kurihara Toshiyuki,JPX ; Kaburagi Akira,JPX ; Kubo Hideho,JPX ; Sunada Mituaki,JPX. Laminate producing process. USP1998125846368.
  9. Moore Ronald D. (Grosse Pointe MI). Method for making a surface mounted trim piece. USP1988034734147.
  10. Boulanger Roger (Ste-Julie CAX). Method for producing a non-woven fabric with a thermally activated adhesive surface, resulting product and applications. USP1994115362546.
  11. Tanaka Rikizou (Ohtsu JPX) Nakasima Hisasi (Tochigi JPX) Takahashi Hiroshi (Saitama JPX) Sakamoto Tatuo (Toyota JPX) Sanmiya Tsugumi (Toyota JPX) Ito Kazuo (Toyoake JPX). Method for producing interior-finishing material for use in automobiles. USP1993115258089.
  12. Carter Richard (5582 Kathy Ct. Newport MI 48166). Method of laminating multiple layers. USP1993055211792.
  13. Souders Steven L. (Portsmouth NH) Frost Colin (Dover NH). Method of making a fibrous headliner by compression molding. USP1997015591289.
  14. Satterfield Marshall G. (Johnstown OH) Steinke David M. (Baltimore OH) Blankenship Michael (Pataskala OH). Method of making a headliner. USP1991045007976.
  15. Romesberg Floyd E. (Saint Louisville OH) Steinke David M. (Baltimore OH). Method of making a headliner and the like. USP1996015486256.
  16. Biggs Ian Stedman (Buckinghamshire GB2) Radvan Bronislaw (Buckinghamshire GB2). Method of making laminated reinforced thermoplastic sheets and articles made therefrom. USP1997065639324.
  17. Weinle Paul L. (Charlotte NC) Smith Vernon C. (Huntersville NC) Gardner Christopher H. (Charlotte NC) Peoples ; Jr. Clarence A. (Rockwell NC) Pierce Matthew R. (Troy MI). Molded automobile headliner. USP1989064840832.
  18. Okubo Shunji (Otsu JPX) Nakae Toshiharu (Gamou JPX) Akimaaru Fusayoshi (Otsu JPX) Tanaka Kanji (Kurita JPX). Molded laminated article of cross-linked polyolifine foam. USP1991125075162.
  19. Okubo Syunji (Ohtsu JPX) Nakae Toshiharu (Shiga JPX) Wada Osamu (Nagoya JPX) Togo Masayuki (Kyoto JPX) Akimaru Fusayoshi (Ohtsu JPX). Molding laminate. USP1993105254402.
  20. Nicolay Albert (Meinhard-Neuerode DEX). Overhead lining designed as self-supporting, integral shaped bowl. USP1994015275865.
  21. Doerer Richard P. (Grosse Pointe MI) Bihun Edward J. (Huron OH). Panel and method of making the same. USP1992025089328.
  22. McConnell Anthony (Rawtenstall GB2) Bedford Anthony M. (Ilkely GB2). Process for the manufacture of cellular core laminated elements. USP1989034812186.
  23. Ando Yoshio (Kawagoe JPX) Ishige Yoshiki (Tokorozawa JPX) Kinugasa Toshiyuki (Hidaka JPX) Sato Shoji (Tokorozawa JPX). Process of manufacturing a composite panel for shock absorption. USP1989114882002.
  24. Kelman Josh (Dover NH) Rhodes Richard D. (Somersworth NH). Recyclable automotive headliner and method of manufacture. USP1997085660908.
  25. Robinson Leonard W. (Trenton MI). Thermoformable article. USP1991095049439.
  26. Robinson Leonard W. (Trenton MI). Thermoformable composite articles. USP1987094695501.
  27. Maurer Richard P. (Wilbraham MA) Holtrop James S. (South Windsor CT). Thermoformable polymeric foam headliners. USP1986074600621.
  28. Maurer Richard P. (Wilbraham MA). Thermoforming of styrenic foam laminates. USP1986064595551.

이 특허를 인용한 특허 피인용횟수: 23

  1. Horst Bohm DE; Thomas Becher DE; Rainer Grimm DE. Composite component for vehicle bodywork. USP2002126499797.
  2. Wangenheim, Keren Elen. Composite fabric product and production process therefor. USP2013088506865.
  3. Haque,Enamul; Jander,Michael. Development of thermoplastic composites using wet use chopped strand (WUCS). USP2006117138023.
  4. Dong, Kevin Liping; Pileggi, Lisa; Dolgopolsky, Inna. Foam laminate product and process for production thereof. USP2012108282147.
  5. Brown,Bari. Headliner apparatus with foam imbedded NVH pad. USP2007127309521.
  6. McConnell,John E.; Putti,Justin. Headliner transducer covers. USP2007057218745.
  7. Balasubramanian, Ashwini; Zocher, Jay M.. Headliners and vehicles with improved speech transmission characteristics. USP2012108276708.
  8. Dykman, Michael C.; Walters, John C.; Whitman, Jason P.. Integrated headliner assembly. USP2003116652021.
  9. Gish,Laura E.; Huang,Liangyu; Ebbitt,Gordon; Wyerman,Barry; Boyles,David. Lightweight acoustical system. USP200603RE39010.
  10. Spengler,Gerhard. Method and apparatus for making a trim component with a foam core having a smoothly varying thickness. USP2006016982021.
  11. Byma George B. ; Gabrysiak John J.. Method for making a composite headliner. USP2001116322658.
  12. Gebreselassie, Girma; Wolf, Jr., Harold G.. Method of forming a headliner. USP2004056736915.
  13. Girma Gebreselassie ; Harold G. Wolf, Jr.. Method of forming a headliner. USP2002056383320.
  14. Shields Scott D. ; Mestemaker James R.. Method of making a sunroof sunshade. USP2001106295711.
  15. Mola, John F.; Byma, George. Method of making a vehicle headliner assembly with integral speakers. USP2003046555042.
  16. Tilton, Jeffrey Allan; Price, Cary E.. Process for forming composite insulator. USP2004126827894.
  17. Blinkhorn, Arthur; Cheney, Terry L.. Reinforced acoustical material having high strength, high modulus properties. USP2014028652288.
  18. Alawadi, Mohammed; Zamora, Jonathan; Comstock, Bret. Shuttle system for manufacturing vehicle headliners. USP2004126835266.
  19. Embach, James T.; Bryant, Wade W.; Cox, Simon; Walsh, Benjamin; Webster, Pierre R.; Tant, Therese A.. Soft composite trim panel for a vehicle interior. USP2010097798548.
  20. Jarrard, Brian M.; Barkley, Jr., John A.; Bell, William R.; Nix, Anthony E.; Fishel, David L.. Soft cover for vehicles and process for making. USP2005036871898.
  21. Castro, Sergio; Garcia Ruiz, Emmanuel. Space filler with a vacuum cover. USP2017129849845.
  22. Castro, Sergio; Garcia Ruiz, Emmanuel. Space filler with a vacuum cover. USP20180710011238.
  23. Ory,Daniel. Trim element, especially for the interior of a motor vehicle, and a method for the manufacture thereof. USP2006097100958.

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