IPC분류정보
국가/구분 |
United States(US) Patent
등록
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국제특허분류(IPC7판) |
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출원번호 |
US-0034979
(2001-12-28)
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발명자
/ 주소 |
- Wemple, Jonathan
- Jenkins, Perry
- Hunnicutt, Harry A.
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출원인 / 주소 |
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대리인 / 주소 |
MacMillan, Sobanski & Todd, LLC
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인용정보 |
피인용 횟수 :
5 인용 특허 :
5 |
초록
▼
The invention relates to a composite brake caliper and method for producing the same. The method for producing the composite brake caliper comprises the steps of: (a) providing a molding apparatus having at least a pair of mold sections, at least one of the pair of mold sections including at least o
The invention relates to a composite brake caliper and method for producing the same. The method for producing the composite brake caliper comprises the steps of: (a) providing a molding apparatus having at least a pair of mold sections, at least one of the pair of mold sections including at least one projection extending from a surface thereof; (b) providing at least one reinforced preform formed from at least a first material, the preform having at least one opening formed at least partially therein; (d) positioning the preform in the molding apparatus with the projection of the mold section extending into the opening of the preform so as to orient the preform in a predetermined position within the molding apparatus; and (e) casting a caliper body formed from a second material in situ therewith to produce the composite brake caliper.
대표청구항
▼
The invention relates to a composite brake caliper and method for producing the same. The method for producing the composite brake caliper comprises the steps of: (a) providing a molding apparatus having at least a pair of mold sections, at least one of the pair of mold sections including at least o
The invention relates to a composite brake caliper and method for producing the same. The method for producing the composite brake caliper comprises the steps of: (a) providing a molding apparatus having at least a pair of mold sections, at least one of the pair of mold sections including at least one projection extending from a surface thereof; (b) providing at least one reinforced preform formed from at least a first material, the preform having at least one opening formed at least partially therein; (d) positioning the preform in the molding apparatus with the projection of the mold section extending into the opening of the preform so as to orient the preform in a predetermined position within the molding apparatus; and (e) casting a caliper body formed from a second material in situ therewith to produce the composite brake caliper. 1/199; US-5519178, 19960500, Ritto et al., 181/199; US-5625999, 19970500, Buzza et al., 052/793.11; US-5916405, 19990600, Ritto et al., 156/245; US-6206999, 20010300, Ritto et al., 156/245 state, so as to brake the vehicle; a transmission that, in the course of applying a braking force, is capable of selecting one among a plurality of different gear ratios and is interposed between the motor and the drive shaft; a selection unit that selects a target gear ratio to attain the target speed reduction rate with a torque of the motor; and a change speed control unit that controls the transmission to effect the target gear ratio. 2. A vehicle in accordance with claim 1, wherein the predetermined relationship referred to by the target speed reduction rate setting unit increases the speed reduction rate with a decrease in operating amount. 3. A vehicle in accordance with claim 2, wherein the predetermined relationship referred to by the target speed reduction rate setting unit decreases the speed reduction rate inversely proportional to the operating amount. 4. A vehicle in accordance with claim 1, wherein the predetermined relationship referred to by the target speed reduction rate setting unit gives a significantly greater speed reduction rate in a specific state practically corresponding to the operating amount of zero than speed reduction rates in residual states of the operating amount. 5. A vehicle in accordance with claim 1, the vehicle further comprising: a braking mechanism that utilizes mechanical frictional force, wherein the predetermined relationship referred to by the target speed reduction rate setting unit is specified according to an operating state of the braking mechanism, so that a speed reduction rate by the motor in an operating state of the braking mechanism is greater than a speed reduction rate in a non-operating state. 6. A vehicle in accordance with claim 1, the vehicle further comprising: a vehicle speed detection unit that measures vehicle speed of the vehicle, wherein the target speed reduction rate setting unit sets the target speed reduction rate, based on the measured operating amount and the measured vehicle speed. 7. A vehicle in accordance with claim 1, wherein the target speed reduction rate setting unit sets the target speed reduction rate, based on the measured operating amount and the target gear ratio. 8. A vehicle in accordance with claim 7, wherein the predetermined relationship referred to by the target speed reduction rate setting unit is specified to cause a variable range of the speed reduction rate corresponding to the operating amount to be allowed in a fixed gear ratio of the transmission. 9. A vehicle in accordance with claim 1, the vehicle further comprising: a manipulation unit that is independent of the accelerator unit and enables a driver of the vehicle to specify a desired speed reduction rate in the course of braking control with the motor; and a change unit that changes a setting range of the target speed reduction rate of the vehicle according to the operating amount of the accelerator unit, in response to an operation of the manipulation unit. 10. A vehicle in accordance with claim 9, wherein the manipulation unit comprises a first switch that shifts the setting range in a stepwise manner in a direction of increasing the speed reduction rate, and a second switch that shifts the setting range in a stepwise manner in a direction of decreasing the speed reduction rate. 11. A vehicle in accordance with claim 10, wherein the first switch and the second switch are mounted on a steering wheel of said vehicle. 12. A vehicle in accordance with claim 9, wherein the manipulation unit comprises a mechanism that allows the driver to specify the desired speed reduction rate by sliding a lever along a preformed slide groove. 13. A vehicle in accordance with claim 12, wherein the manipulation unit comprises a mechanism that enables setting of the speed reduction rate to be continuously varied by a slide of the lever. 14. A vehicle in accordance with claim 9, the vehicle further comprising: a gearshift lever that is operated to input a selected gearsh ift position, which represents a selectable range of the plurality of gear ratios while driving the vehicle, wherein the manipulation unit and the gearshift lever have a common mechanism and the transmission is capable of selecting one among the plurality of different gear ratios for power output from the power source. 15. A vehicle in accordance with claim 14, wherein the manipulation unit comprises a slide groove, along which the gearshift lever is slid while driving the vehicle, and another slide groove, along which the gearshift lever is slid to specify the desired speed reduction rate, these slide grooves being provided in series. 16. A vehicle in accordance with claim 9, the vehicle further comprising an information unit that gives the driver information regarding a setting state of the speed reduction rate. 17. A vehicle that is driven while regulating power output from a power source to a drive shaft through an operation of an accelerator unit, the vehicle comprising: a power transmittable engine that is capable of transmitting power to the drive shaft; a motor that is capable of applying a braking force to the drive shaft; a detection unit that measures an operating amount of the accelerator unit; a target speed reduction rate setting unit that, when the measured operating amount of the accelerator unit is not greater than a predetermined level, sets a target speed reduction rate of the vehicle corresponding to the measured operating amount, based on a predetermined relationship between operating amount and speed reduction rate; a motor driving state specification unit that specifies a target driving state of the motor to apply a required braking force to the drive shaft, in order to attain the setting of the target speed reduction rate; a control unit that controls the motor to be driven in the target driving state, so as to brake the vehicle; a torque converter having a mechanism that converts the output power to a combination of torque and revolving speed by utilizing a slip between two rotating members and transmits the converted power, and a lock mechanism that locks up relative rotations of the two rotating members to allow direct transmission of the output power, the mechanism and the lock mechanism being provided on a pathway for transmitting the braking force of the motor to the drive shaft; and a lock mechanism regulation unit that, when the observed operating amount of the accelerator unit is not greater than a predetermined value, regulates the lock mechanism to fall into a specific state for restricting the slip between the two rotating members of the torque converter. 18. A vehicle in accordance with claim 17, wherein the specific state locks up the relative rotations of the two rotating members. 19. A vehicle in accordance with claim 17, wherein the predetermined value is set in a range smaller than a specific operating amount to start braking control. 20. A vehicle in accordance with claim 17, the vehicle further comprising: a transmission that is capable of selecting one among a plurality of different gear ratios to transmit the braking force of the motor to the drive shaft; a gearshift position input unit that is manipulated to specify a selectable range of gear ratio of the transmission; and a mechanical braking mechanism that is operated to apply the braking force to the drive shaft by mechanical frictional force, wherein the control unit regulates the gear ratio to allow selection of a greater gear ratio exceeding the selectable range specified by the gearshift position input unit, when the mechanical braking mechanism is operated. 21. A method of controlling a drive of a vehicle that is driven while regulating power output from a power source to a drive shaft through an operation of an accelerator unit, the vehicle being braked with a torque of a motor, comprising: measuring an operating amount of the accelerator unit; when the observed operating amount of the accelerat
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