IPC분류정보
국가/구분 |
United States(US) Patent
등록
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국제특허분류(IPC7판) |
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출원번호 |
US-0040809
(2002-01-08)
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발명자
/ 주소 |
- Powell, Steven M.
- Swails, Michael R.
- Fisher, William C.
- Blasko, Daniel S.
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출원인 / 주소 |
- Parker-Hannifin Corporation
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대리인 / 주소 |
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인용정보 |
피인용 횟수 :
46 인용 특허 :
18 |
초록
▼
A flexible hose adapted construction for conveying fluids under pressure. The construction includes a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface. A first reinforcement layer surrounds the outer core tube surface, and is formed o
A flexible hose adapted construction for conveying fluids under pressure. The construction includes a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface. A first reinforcement layer surrounds the outer core tube surface, and is formed of one or more filaments of a first fiber. A second fiber reinforcement layer surrounds the first reinforcement layer, and is formed of one or more filaments of a second fiber. The first and second reinforcement layers are bonded together by means of a bonding agent such as an adhesive, resin, plasticizer, tackifier, or solvent, the application of which is controlled to wet only a portion of the filaments of the reinforcement layers.
대표청구항
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1. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inn
1. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed of one or more filaments of at least a first fiber and being spiral wound in a first winding direction around the outer core tube surface from one or more ends of a first yarn comprised of filaments of at least said first fiber; andat least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed of one or more filaments of at least a second fiber and being spiral wound in a second winding direction opposite said first winding direction around said first reinforcement layer from one or more ends of a second yarn comprised of filaments of at least said second fiber,wherein said second reinforcement layer is bonded to said first reinforcement layer by a bonding agent, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent. 2. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed of one or more filaments of at least a first fiber; andat least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed of one or more filaments of at least a second fiber,wherein said second reinforcement layer is bonded to said first reinforcement layer by a bonding agent, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent, andwherein said filaments forming said first reinforcement layer and said filaments forming said second reinforcement layer each are treated with an adhesion promoter. 3. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface, said core tube comprising an innermost core tube layer of a chemically-resistant first thermoplastic material which defines said inner core tube surface, and an outermost core tube layer of a second thermoplastic material which defines said outer core tube surface, said second thermoplastic material having a flexural modulus which is lower than the flexural modulus of said first thermoplastic material;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed of one or more filaments of at least a first fiber; andat least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed of one or more filaments of at least a second fiber,wherein said second reinforcement layer is bonded to said first reinforcement layer by a bonding agent, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent. 4. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direct ion along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed of one or more filaments of at least a first fiber;at least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed of one or more filaments of at least a second fiber; anda cover surrounding said second fiber reinforcement layer, said cover comprising an innermost cover layer of a first thermoplastic material which defines a circumferential interior cover surface, and an outermost cover layer of a second thermoplastic material which defines a circumferential exterior cover surface, said first thermoplastic material having a flexural modulus which is lower than the flexural modulus of said second thermoplastic material, and said second thermoplastic material having a hardness of at least about 60 Shore A durometer,wherein said second reinforcement layer is bonded to said first reinforcement layer by a bonding agent, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent. 5. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed from one or more ends of a first yarn comprised of one or more filaments of at least a first fiber; andat least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed from one or more ends of a second yarn comprised of one or more filaments of at least a second fiber, and being bonded to said first reinforcement layer by a bonding agent, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent,wherein said first yarn has an outer course of filaments of said first fiber which defines a circumferential first outer reinforcement surface disposed adjacent said second reinforcement layer, and said second yarn has an inner course of filaments of said second fiber which defines a circumferential second inner reinforcement surface disposed adjacent said first reinforcement layer, andwherein substantially only said outer course of filaments of said first reinforcement layer and substantially only said inner course of filaments of said second reinforcement layer is wetted by said bonding agent. 6. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed from one or more ends of a first yarn comprised of a blend or cord of one or more filaments of at least a first fiber filaments and a third fiber different from said first fiber; andat least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed from one or more ends of a second yarn comprised of a blend or cord of one or more filaments of at least a second fiber and a fo urth fiber different from said second fiber,wherein said second reinforcement layer is bonded to said first reinforcement layer by a bonding agent, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent, andwherein said first and said second fiber are selected to be wetted by said bonding agent, and said third and fourth fibers are selected to be substantially not wetted by said bonding agent. 7. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed from one or more ends of a first yarn comprised of one or more filaments of at least a first fiber, and one or more ends of a third yarn different from said first yarn comprised of filaments of a third fiber different from said first fiber; andat least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed from one or more ends of a second yarn comprised of one or more filaments of at least a second fiber, and one or more ends of a fourth yarn different from said second yarn comprised of filaments of a fourth fiber different from said second fiber,wherein said second reinforcement layer is bonded to said first reinforcement layer by a bonding agent, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent, andwherein said first and said second fiber are selected to be wetted by said bonding agent, and said third and fourth fibers being selected to be substantially not wetted by said bonding agent. 8. The hose of claim 1 wherein said bonding agent comprises an adhesive, resin, plasticizer, tackifier, or solvent. 9. The hose of claim 1 wherein said bonding agent comprises a thermoplastic resin. 10. The hose of claim 9 wherein said thermoplastic resin is selected from the group consisting of polyamides, polyesters, polyolefins, fluoropolymers, silicones, polyvinyl chlorides, thermoplastic elastomers, and thermoplastic hot-melts. 11. The hose of claim 1 wherein said bonding agent is a plasticizer, tackifier, or solvent which comprises an organic acid, a phenol, or an amine. 12. The hose of claim 1 wherein:said first yarn as spiral wound over said core tube has an outer course of filaments of said first fiber which defines a circumferential first outer reinforcement surface disposed adjacent said second reinforcement layer, substantially only said outer course of filaments of said first reinforcement layer being wetted by said bonding agent; andsaid second yarn as spiral wound over said first reinforcement layer has an inner course of filaments of said second fiber which defines a circumferential second inner reinforcement surface disposed adjacent said first reinforcement layer, substantially only said inner course of filaments of said second reinforcement layer being wetted by said bonding agent. 13. The hose of claim 1 wherein said core tube is formed of one or more layers of a polymeric material selected, independently, from the group consisting of polyamides, polyesters, polyacetals, ethylene vinyl alcohol, polyoxymethylene, polyolefins, silicones, fluoropolymers, polyvinyl chloride, polyurethanes, natural and synthetic rubbers, and copolymers and blends thereof. 14. The hose of claim 1 wherein said core tube comprises an innermost core tube layer of a first thermoplastic material which defines said inner core tube surface, and an outermost core tube layer of a second thermoplastic material which defines said outer core tube surface. 15. The hose of claim 3 wherein said first thermoplastic material comprises a fluoropolymer, and wherein said second thermoplastic material is selected, independently, from the group consisting of polyamides, polyolefins, polyvinyl chlorides, polyurethanes, polyesters, polyacetals, ethylene vinyl alcohol, polyoxymethylene, silicones, thermoplastic rubbers, fluoropolymers, polyolefins, and copolymers and blends thereof. 16. The hose of claim 3 wherein said first fiber and said second fiber are selected, independently, from the group consisting of nylon fibers, polyester fibers, aramid fibers, polyvinyl alcohol fibers, polyvinyl acetate fibers, polyolefin fibers, polyphenylene bezobisoxazole fibers, metal wires, and blends thereof. 17. The hose of claim 16 wherein said first fiber and said second fiber are the same. 18. The hose of claim 3 further comprising a cover surrounding said second fiber reinforcement layer. 19. The hose of claim 18 wherein said cover is formed of one or more layers of a polymeric material selected, independently, from the group consisting of polyurethanes, polyamides, polyolefins, silicones, polyesters, fluoropolymers, thermoplastic elastomers, polyvinyl chlorides, polyurethanes, natural and synthetic rubbers, and copolymers and blends thereof. 20. The hose of claim 18 wherein said cover comprises an innermost cover layer of a first thermoplastic material which defines a circumferential interior cover surface, and an outermost cover layer of a second thermoplastic material which defines a circumferential exterior cover surface. 21. The hose of claim 4 wherein said first thermoplastic material is selected from the group consisting of polyamides, polyolefins, polyvinyl chlorides, silicones, fluoropolymers, polyurethanes, natural and synthetic rubbers, and copolymers and blends thereof, and wherein said second thermoplastic material is selected, independently, from the group consisting of polyamides, polyurethanes, polyesters, polyolefins, fluoropolymers, and copolymers and blends thereof. 22. The hose of claim 18 wherein said cover has a circumferential interior cover surface and an opposing circumferential exterior cover surface, said interior cover surface being bonded to said second reinforcement layer. 23. The hose of claim 6 wherein:said first fiber and said second fiber are the same; andsaid third and said fourth fiber are the same. 24. The hose of claim 7 wherein:said first fiber and said second fiber are the same; andsaid third and said fourth fiber are the same. 25. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed of one or more filaments of at least a first fiber; andat least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed of one or more filaments of at least a second fiber,wherein said second reinforcement layer is bonded to said first reinforcement layer by a bonding agent, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent, andwherein the bond between said first and said second reinforcement layer is at least about 6 pli (1.07 kg/linear cm). 26. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential ou ter core tube surface;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed of one or more filaments of at least a first fiber; andat least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed of one or more filaments of at least a second fiber,wherein said second reinforcement layer is bonded to said first reinforcement layer by a bonding agent, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent, andwherein said portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent comprises between about 0.5-20% by total weight, number, or volume average of said filaments. 27. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed of one or more filaments of at least a first fiber; andat least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed of one or more filaments of at least a second fiber,wherein said second reinforcement layer is bonded to said first reinforcement layer by a bonding agent which comprises a thermoplastic resin and an adhesion promoter compounded with said thermoplastic resin, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent. 28. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed of one or more filaments of at least a first fiber; andat least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed of one or more filaments of at least a second fiber,wherein said second reinforcement layer is bonded to said first reinforcement layer by a bonding agent which comprises a first resin layer disposed adjacent said first reinforcement layer and a second resin layer different from said first resin layer disposed adjacent said second reinforcement layer, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent. 29. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed of one or more filaments of at least a first fiber; andat least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed of one or more filaments of at least a second fiber,wherein said second reinforcement layer is bonded to said first reinforcement layer by a bonding agent which comprises a thermoplastic resin filled with an electrically-conductive filler to render said resin electrically-conductive, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent. 30. A flexible hose adapted for conveying fluids under pressure, said hose extending in an axial direction along a central longitudinal axis to an indefinite length, and in a radial direction circumferentially about said longitudinal axis, said hose comprising:a core tube having a circumferential inner core tube surface and an opposing circumferential outer core tube surface;a first reinforcement layer surrounding the outer core tube surface, said first reinforcement layer being formed of one or more filaments of at least a first fiber; andat least a second fiber reinforcement layer surrounding said first reinforcement layer, said second reinforcement layer being formed of one or more filaments of at least a second fiber,wherein said second reinforcement layer is bonded to said first reinforcement layer by a bonding agent which comprises a thermoplastic resin, only a portion of the filaments of said first reinforcement layer and of said second reinforcement layer being wetted by said bonding agent, andwherein said thermoplastic resin and said filaments forming said first and said second reinforcement layer each are generally hydrophobic, said hose thereby being rendered electrically non-conductive.
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