[특허]Carpet backing and methods of making and using the same

[미국특허] Carpet backing and methods of making and using the same 원문보기

IPC분류정보
국가/구분	United States(US) Patent 등록
국제특허분류(IPC7판)	B32B-003/02 D03D-027/00
출원번호	US-0281224 (2002-10-28)
발명자 / 주소	Smith, Kirk D. Sizemore, Brent
출원인 / 주소	Mohawk Carpet Corporation
대리인 / 주소	Hunton &
인용정보	피인용 횟수 : 1 인용 특허 : 36

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A woven carpet backing may include monofilament warp yarns and alternating monofilament and multifilament fill yarns. The yarns may be woven using a weave, such as a non-traditional weave, that places all of the multifilament fill yarns on the face of the fabric and all of the monofilament fill yarns on the back of the fabric. Monofilament fill yarns and multifilament fill yarns are overstuffed, thereby creating a coverage factor greater than one hundred percent. The invention results in a carpet backing with the appearance of a primary carpet backing on one side of the fabric and the appearance of a secondary carpet backing on the opposite side of the fabric. The need for a secondary carpet backing is eliminated by the woven carpet backing.

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1. A carpet comprising:a woven carpet backing including a face and a back and further comprising warp and fill yarns, where the warp yarns comprise monofilament yarns, and the fill yarns comprise alternating monofilament yarns and multifilament yarns and where the woven backing is woven such that substantially all of the multifilament fill yarns are located on one side of the woven backing, and substantially all of the monofilament fill yarns are located on the other side of the woven backing; carpet yarns tufted through the woven carpet backing; and a latex mixture applied to a front of the woven carpet backing to secure the carpet yarns to the woven carpet backing. 2. The carpet of claim 1, wherein the woven backing is woven such that substantially all of the multifilament fill yarns are located on the face of the woven backing and substantially all of the monofilament fill yarns are located on the back of the woven backing.3. The carpet of claim 1, wherein the woven backing is woven such that at the interlaces about seventy-five percent of multifilament fill yarns are placed on the face of the woven backing.4. A carpet comprising:a woven carpet backing comprising a warp and a fill comprising two yarn types, wherein one of the warp and the fill includes the two yarn types in an alternating fashion and the other of the warp and the fill includes one of the two yarn types, wherein the warp yarns and the fill yarns are woven such that substantially all of one of the two alternating yarn types is placed on one side of the woven carpet backing and substantially all of the other of the two alternating yarn types is placed on the other side of the woven carpet backing; carpet yarns tufted through the woven carpet backing; and a latex mixture applied to the back of the woven carpet backing to secure the carpet yarns to the woven carpet backing. 5. The carpet of claim 4, wherein the two yarn types comprise monofilament yarns and multifilament yarns.6. The carpet of claim 5, wherein the woven backing is woven such that substantially all of the multifilament yarns of the two alternating yarn types are located on the face of the woven backing and substantially all of the monofilament yarns of the two alternating yarn types are located on the back of the woven backing.7. The carpet of claim 4, wherein at least one of the warp yarns and fill yarns comprises multifilament yarns.8. A carpet comprising:a woven carpet backing including a face and a back and further comprising warp and fill yarns, where the warp yarns comprise monofilament yarns, and the fill yarns comprise alternating monofilament yarns and multifilament yarns where the woven backing is woven such that substantially all of the multifilament fill yarns are located on one side of the woven backing, and substantially all of the monofilament fill yarns are located on the other side of the woven backing, and the woven backing is heat-set to prevent shrinkage; carpet yarns tufted through the woven carpet backing; and a latex mixture applied to a front of the woven carpet backing to secure the carpet yarns to the woven carpet backing. 9. The carpet of claim 8, wherein the woven backing is woven such that substantially all of the multifilament fill yarns are located on the face of the woven backing and substantially all of the monofilament fill yarns are located on the back of the woven backing.10. The carpet of claim 8, wherein the woven backing is woven such that at the interlaces about seventy-five percent of multifilament fill yarns are placed on the face of the woven backing.11. A carpet comprising:a woven carpet backing comprising a warp and a fill comprising two yarn types, wherein one of the warp and the fill includes the two yarn types in an alternating fashion and the other of the warp and the fill includes one of the two yarn types, wherein the warp yarns and the fill yarns are woven such that substantially all of one of the two alternating yarn types is placed on one side of the woven carpet backing and substantially all of the other of the two alternating yarn types is placed on the other side of the woven carpet backing, and where the woven carpet backing is heat-set to prevent shrinkage; carpet yarns tufted through the woven carpet backing; and a latex mixture applied to the back of the woven carpet backing to secure the carpet yarns to the woven carpet backing. 12. The carpet of claim 11, wherein the two yarn types comprise monofilament yarns and multifilament yarns.13. The camel of claim 12, wherein the woven backing is woven such that substantially all of the multifilament yarns of the two alternating yarn types are located on the face of the woven backing and substantially all of the monofilament yarns of the two alternating yarn types are located on the back of the woven backing.14. The carpet of claim 11, wherein at least one of the warp yarns and fill yarns comprises multifilament yarns.

이 특허에 인용된 특허 (36) 인용/피인용 타임라인 분석

Thibodeau ; Raymond Jon ; Burchell ; Edward V., Backing for tufted carpet of a thermoplastic net and plurality of fibers.
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Koch Gerhard (Ophain BEX), Belt with flexible weft material.
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Woodall Kenneth (Cartersville GA) Segars Jeffery (Cartersville GA), Carpet and carpet backing with directional guide.
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Pacione Joseph R. (127 Elgin Street Thronhill ; Ontario CAX L3T 1W7 ), Carpet and layered backing for dimensional stability and integrity.
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Lin Tingdong ; Yu Jing-peir, Carpet having improved appearance and wear resistance.
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Grace Ronald R. (Hamilton OH), Carpet mat with improved gripping surface.
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Claessen Johannes A. H. (Kleinhorst NLX), Carpet tile and method of preparing same.
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Malone Thomas J. (One Twin Oaks Ct. Spartanburg SC 29301), Carpet tile with cushioned backing.
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Irwin ; Sr. Donald A. (Dalton GA), Carpet with fluid barrier.
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Thomas Reese R. (Libertyville IL) Ellicson John W. (McHenry IL) Somerville Ronald (Gurnee IL), Cut pile fabric with fused carrier and method of making same.
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Pickens ; Jr. Robert C. (Gurnee IL) Kirchherr Patricia R. (Grayslake IL) Thomas Reese R. (Libertyville IL), Floor covering of needled woven fabric and nonwoven batt.
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Jones ; Jr. Dennis J. (Dalton GA), Method and composition for increasing repellency on carpet and carpet yarn.
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Vinod Yashavant V. (Hockessin DE), Method for manufacturing a carpet having a secondary backing substantially impervious to aqueous solutions and the resul.
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Heim William W. (Signal Mountain TN) Hendrix James K. (Woodstock GA) Materniak Joyce M. (Hockessin DE) Murphy Peter M. (Ooltewah TN) Panzier Neil A. (Signal Mountain TN) Vinod Yashavant V. (Hockessin, Method for manufacturing a carpet having a secondary backing substantially impervious to liquids and the resultant carpe.
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Kajikawa Teruo (Yokosuka JPX) Yoshino Toshio (Zama JPX), Method for manufacturing carpet tiles having excellent dimensional stability.
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Corbin James A. (Spartanburg SC) Johnson Robert D. (Charlotte NC) Neely William G. (Charlotte NC) Slack Ian S. (Charlotte NC) Davies Barrie L. (Weddington NC), Method of making recyclable tufted carpets.
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Eschenbach Paul W. (Moore SC), Needled nonwoven fabric.
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Long John M. (Ringgold GA) Snyder Kent A. (Dalton GA), Non-adhesive bonded tufted carpet and method for making the same.
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Hamilton Wayne M. (Lagrange) Mullinax Larry E. (Lagrange GA), Pattern-tufted, fusion-bonded carpet and carpet tile and method of preparation.
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Kajikawa Teruo,JPX ; Ganno Yasuhiko,JPX ; Takeda Junichi,JPX ; Yonezawa Shuichi,JPX, Polyolefin-based carpet tile.
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Corbin Thomas F. (Asheville NC) Ilg Otto M. (Asheville NC) Armstrong Robert N. (Asheville NC), Process for manufacturing substantially 100% nylon 6 carpet.
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Williams, Franklin E., Reinforced primary backing for carpet.
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Murphy Peter Michael ; Greenwood Edward James ; Materniak Joyce Monson, Rug and carpet underlays substantially impervious to liquids.
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Brielmann Roland,DEX, Seat belt weaving process.
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David Frederick R., Seat belt webbing double faced with ribs.
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Pickering Ross I. (Point Claire CAX) Dame Roger (Quebec CAX), Seat belt webbing having multifilament and monofilament yarns.
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Taylor Jeffrey L. (316 Wilmuth Ave. Cincinnati OH 45215) Smith John M. (2600 Weymouth Pl. Greensboro NC 27408) Goad C. Dean (2806 Rockwood Rd. Greensboro NC 27408), Synthetic fabrics and surgical/medical products made therefrom.
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Bompard Bruno (Lyons FRX) Aucagne Jean (La Tour du Pin FRX), Textile structure with binding weave for multiple layers of non-interlaced fit filaments.
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Gartner Rudolf,DEX ; Klein Bernhard,DEX ; Emirze Ararad,DEX ; Josefiak Christoph,DEX, Tuft backing.
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Gerry Stephen W., Tufted carpet and process for preparing same.
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Gerry Stephen W., Tufted carpet and process for preparing same.
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Guild George A. (Kirriemuir GB6), Tufted fabrics and method of making.
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Sorrells ; Samuel Ray, Tufted pile fabric and method of making and installing the same.
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Quigley Scott (Townville SC), Woven fabric.
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Nebe Juergen (Gronau-EPE DEX) Ladeur Bernhard H. (Gronau-EPE DEX), Woven fabric containing partially fibrillated textile yarn.
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Kumar Vijayendra (New Castle DE), Woven fabric from splittable ribbons.
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이 특허를 인용한 특허 (1) 인용/피인용 타임라인 분석

Fowler,Gregory D., Reinforced secondary backing fabric and method of using the same.
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[미국특허] Carpet backing and methods of making and using the same 원문보기

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