[미국특허]
Silicon nitride anti-wear member and process for producing the same
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
C04B-035/577
C04B-035/565
C04B-035/596
C04B-035/584
출원번호
US-0509088
(2003-04-02)
우선권정보
JP-2002-102755(2002-04-04)
국제출원번호
PCT/JP03/004221
(2003-04-02)
§371/§102 date
20040928
(20040928)
국제공개번호
WO03/084895
(2003-10-16)
발명자
/ 주소
Komatsu,Michiyasu
Miyashita,Kimiya
출원인 / 주소
Kabushiki Kaisha Toshiba
대리인 / 주소
Oblon, Spivak, McClelland, Maier &
인용정보
피인용 횟수 :
2인용 특허 :
3
초록▼
A silicon nitride wear resistant member is composed of a ceramic sintered body containing 55 to 75 mass % of silicon nitride, 12 to 28 mass % of silicon carbide, 3 to 15 mass % of at least one element selected from the group consisting of Mo, W, Ta, and Nb in terms of silicide thereof, and 5 to 15 m
A silicon nitride wear resistant member is composed of a ceramic sintered body containing 55 to 75 mass % of silicon nitride, 12 to 28 mass % of silicon carbide, 3 to 15 mass % of at least one element selected from the group consisting of Mo, W, Ta, and Nb in terms of silicide thereof, and 5 to 15 mass % of grain boundary phase composed of a rare earth element-Si--Al--O--N, the wear resistant member having an electrical resistance of 107 to 104 Ω쨌cm, a porosity of 1% or less, and a three point bending strength of 900 MPa or more. The wear resistant member has a predetermined electric resistance (electro-conductivity) in addition to the high strength and toughness inherent in silicon nitride per se, especially has a high sliding characteristic. Also, a method of manufacturing the wear resistant member is provided.
대표청구항▼
The invention claimed is: 1. A silicon nitride wear resistant member comprised of a ceramic sintered body comprising 55 to 75 mass % of silicon nitride, 12 to 28 mass % of silicon carbide, 3 to 15 mass % of at least one element selected from the group consisting of Mo, W, Ta, and Nb in terms of sil
The invention claimed is: 1. A silicon nitride wear resistant member comprised of a ceramic sintered body comprising 55 to 75 mass % of silicon nitride, 12 to 28 mass % of silicon carbide, 3 to 15 mass % of at least one element selected from the group consisting of Mo, W, Ta, and Nb in terms of silicide thereof, and 5 to 15 mass % of grain boundary phase comprised of a rare earth element-Si--Al--O--N, wherein the wear resistant member has an electrical resistance of 107 to 104 Ω쨌cm, a porosity of 1% or less, and a three point bending strength of 900 MPa or more. 2. The silicon nitride wear resistant member according to claim 1, wherein the wear resistant member has a fracture toughness of 6. 0 MPa쨌m1/2 or more. 3. The silicon nitride type wear resistant member according to claim 1, wherein the wear resistant member further comprises 5 mass % or less of at least one element selected from the group consisting of Ti, Hf, and Zr in terms of the oxide thereof. 4. The silicon nitride wear resistant member according to claim 1, wherein a rolling life, defined as a rotation number of steel balls rolling along a circular track formed on the wear resistant member formed of the silicon nitride sintered body until a surface of the silicon nitride wear resistant member peels off is 1횞107 or more, wherein the rolling life is measured by setting a circular track having a diameter of 40 mm on the upper surface of the plate-shaped wear resistant member, providing the three rolling steel balls each having a diameter of 9.525 mm and comprised of SUJ2 on the circular track, thereby forming a thrust type bearing testing machine, and rotating the rolling steel balls on the track at a rotation speed of 1200 rpm while applying a load of 3.92 KN. 5. The silicon nitride wear resistant member according to claim 1, wherein the silicon nitride sintered body has a crush strength of 200 MPa or more, and a rolling fatigue life defined as a time until a surface of rolling balls comprised of the silicon nitride wear resistant member rolling along a circular track on a steel plate peels off, is 400 hours or more, wherein the rolling fatigue life is measured by forming three rolling balls each having a diameter of 9.525 mm from the silicon nitride wear resistant member, providing the three rolling balls on the circular track having a diameter of 40 mm set on the upper surface of a steel plate formed of SUJ2, thereby to form forming a thrust type bearing testing machine, and rotating the rolling ball at a rotation speed of 1200 rpm on the track while applying a load to impact a maximum contact stress of 5.9 GPa to the balls. 6. The silicon nitride wear resistant member according to claim 1, wherein the porosity of the ceramic sintered body is 0.5% or less. 7. The silicon nitride wear resistant member according to claim 1, wherein the porosity of the ceramic sintered body is 0.2% or less. 8. The silicon nitride wear resistant member according to claim 1, wherein the porosity of the ceramic sintered body is 0.01% or less. 9. The silicon nitride wear resistant member according to claim 1, wherein the at least one element comprises Mo. 10. The silicon nitride wear resistant member according to claim 1, comprising 60 to 70 mass % of silicon nitride, 15 to 25 mass % of silicon carbide, 5 to 13 mass % of said at least one element in terms of silicide thereof, and 7 to 13 mass % of said grain boundary phase. 11. The method of manufacturing a silicon nitride wear resistant member according to claim 1, the method comprising: preparing a material mixture by adding 12 to 28 mass % of silicon carbide, 3 to 15 mass % of at least one compound selected from the group consisting of the carbides, the suicides, and the oxides of Mo, W, Ta, and Nb in terms of the suicide thereof, 2 to 10 mass % of a rare earth element in terms of the oxide thereof, 2 to 10 mass % of aluminum in terms of the oxide thereof, and 5 mass % or less of at least one element selected from the group consisting of Ti, Hf, and Zr in terms of oxide thereof to silicon nitride powder comprising 1.7 mass % or less of oxygen and 90 mass % or more of α phase type silicon nitride, and having an average grain size of 0.1 μm or less; molding the material mixture to form a compact; degreasing the compact; and sintering the compact in a non-oxidizing atmosphere at a temperature of 1850째 C. or lower. 12. The method of manufacturing a silicon nitride wear resistant member according to claim 11, wherein the method further comprises: conducting a hot isostatic pressing treatment (HIP) in a non-oxidizing atmosphere of 30 MPa or more at a temperature of 1800째 C. or lower after said sintering.
Reilly, Christopher J.; Pujari, Vimal K.; Cortellini, Edmund A.; McElwee, David M., Composite body including a nitride material, a carbide material, and an amorphous phase material.
※ AI-Helper는 부적절한 답변을 할 수 있습니다.