Dental material or product and method of forming a dental product
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
C04B-035/486
C04B-035/111
A61K-006/00
출원번호
UP-0748084
(2003-12-30)
등록번호
US-7608552
(2009-11-10)
우선권정보
DE-102 61 720(2002-12-30)
발명자
/ 주소
Meyer, Gerhard
Conrad, Thomas
출원인 / 주소
Chemichl AG
대리인 / 주소
Marshall, Gerstein & Borun LLP
인용정보
피인용 횟수 :
2인용 특허 :
16
초록▼
The disclosure relates to metal oxide powders with a bimodal particle size distribution, to ceramics that can be made from these metal oxide powders, especially milling ceramics for use in dental technology, to a method for the production of the metal oxide powders and of the ceramics, to the use of
The disclosure relates to metal oxide powders with a bimodal particle size distribution, to ceramics that can be made from these metal oxide powders, especially milling ceramics for use in dental technology, to a method for the production of the metal oxide powders and of the ceramics, to the use of nanoscale metal oxide powders for the production of the metal oxide powders and of the ceramics as well as to dental ceramic products.
대표청구항▼
The invention claimed is: 1. A ceramic or dental material or dental product comprising a ceramic, having a bimodal particle size distribution, whereby a first phase comprises a metal oxide having an average particle size of at least 250 nm, and a second phase comprises a metal oxide having an avera
The invention claimed is: 1. A ceramic or dental material or dental product comprising a ceramic, having a bimodal particle size distribution, whereby a first phase comprises a metal oxide having an average particle size of at least 250 nm, and a second phase comprises a metal oxide having an average particle size in a range of 25 nm to 250 nm; made from a bimodal metal oxide powder comprising (a) a first metal oxide powder, and (b) a second, nanoscale metal oxide powder; wherein the first metal oxide powder has a d50 value in a range of 0.2 μm to 12 μm, and the second nanoscale metal oxide powder (b) has a d50 value in a range of 10 nm to 200 nm; wherein the size ratio of the d50 values of (a) to (b) lies at a maximum of 40 to 1; wherein the quantity ratio of (a) to (b) is in a range of 0.1:99.9 to 99.9:0.1; and wherein the metal oxide is selected from one member of the group consisting of ZrO2, HfO2, TiO2, and Al2O3, undoped or optionally doped with one or more dopants selected from the group consisting of CeO2, CaO, MgO, Sc2O3, and Y2O3. 2. The ceramic or dental material or dental product of claim 1, wherein the size ratio of the d50 value of (a) to (b) lies between 12.4 and 40 to 1. 3. The ceramic or dental material or dental product of claim 1, wherein a metal oxide includes one or more dopants selected from the group consisting of CeO2, CaO, MgO, Sc2O3, and Y2O3. 4. The ceramic or dental material or dental product according to claim 1, wherein the second, nanoscale metal oxide powder (b) comprises ZrO2 and is stabilized with 0.5 mole % to 12 mole %, relative to the total amount of the second, nanoscale metal oxide powder (b), said one or more dopants. 5. The ceramic or dental material or dental product according to claim 4, wherein the dopant is 1 mole % to 5 mole % of Y2O3. 6. The ceramic or dental material or dental product according to claim 5, wherein the other metal oxide dopant is approximately 3 mole % of Y2O3. 7. The ceramic or dental material or dental product according to claim 1, wherein the second, nanoscale metal oxide powder (b) is made by means of a plasma synthesis method. 8. The ceramic or dental material or dental product according to claim 6, wherein the second, nanoscale metal oxide powder (b) has an average particle size of 50 nm. 9. The ceramic or dental material or dental product according to claim 6, wherein the second, nanoscale metal oxide powder (b) has an average particle size in a range of 15 nm to 100 nm. 10. The ceramic or dental material or dental product according to claim 9, wherein the second, nanoscale metal oxide powder (b) has an average particle size in a range of 40 nm to 50 nm. 11. The ceramic or dental material or dental product according to claim 1, wherein the bimodal metal oxide powder comprises 5% to 30% by weight of the second, nanoscale metal oxide powder (b), relative to the total weight of the bimodal metal oxide powder. 12. The ceramic or dental material or dental product of claim 11, wherein the bimodal metal oxide powder comprises 10% to 25% by weight of the second, nanoscale metal oxide powder (b), relative to the total weight of the bimodal metal oxide powder. 13. The ceramic or dental material or dental product of claim 12, wherein the bimodal metal oxide powder comprises about 20% by weight of the second, nanoscale metal oxide powder (b), relative to the total weight of the bimodal metal oxide powder. 14. The ceramic or dental material or dental product of claim 1, produced by a method wherein the bimodal metal oxide powder (C) undergoes cold isostatic (uniaxial) final compacting or else it is first pre-compacted and then undergoes final compacting or (C') is subjected to a pre-sintering at a sintering temperature in a range of 300° C. to 1100° C. for a sintering duration in a range of 0.5 to 8 hours. 15. The ceramic or dental material or dental product of claim 14, produced by a method wherein the bimodal metal oxide powder (C) undergoes cold isostatic compacting or (C') is subjected to a pre-sintering, and (D) the ceramic obtained in step (C) or the pre-sinter ceramic obtained in step (C') is subjected to sintering. 16. The ceramic or dental material or dental product of claim 15, produced by a method wherein the bimodal metal oxide powder (C) undergoes cold isostatic compacting or (C') is subjected to a pre-sintering; (E) the green compact ceramic obtained in step (C) or the pre-sinter ceramic obtained in step (C') undergoes a milling process; and (D') the milling ceramic obtained in step (E) is subjected to sintering.
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