Method and service for assembling a modular structure such as a wind power plant
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
B66C-023/06
B66C-023/62
E04H-012/34
출원번호
US-0436790
(2009-05-07)
등록번호
US-8353141
(2013-01-15)
우선권정보
DE-10 2008 022 654 (2008-05-07)
발명자
/ 주소
Berg, Mario
출원인 / 주소
Mario Berg
인용정보
피인용 횟수 :
5인용 특허 :
11
초록▼
A method and a device for assembling a structure that is formed from several modules that are disposed on top of each other, e.g. a wind power plant. An auxiliary mast of modular construction is erected parallel to and laterally of the structure to be erected, wherein the length of an auxiliary mast
A method and a device for assembling a structure that is formed from several modules that are disposed on top of each other, e.g. a wind power plant. An auxiliary mast of modular construction is erected parallel to and laterally of the structure to be erected, wherein the length of an auxiliary mast module approximately corresponds to the length of a structural module. A respective auxiliary mast module is previously detachably connected to a respective structural module to form an overall module, such that the auxiliary mast module can accept the weight of the structural module. The overall modules that are each formed from one auxiliary mast module and one structural module are moved by means of the lifting gondola in an upward direction along the auxiliary mast of previously erected structural modules to the level of the assembly position.
대표청구항▼
1. A method for assembling a structure formed from several structural modules disposed on top of each other or for assembling a wind power plant, wherein a first structural module of the structure is initially erected, and at least one further structural module is subsequently disposed onto the firs
1. A method for assembling a structure formed from several structural modules disposed on top of each other or for assembling a wind power plant, wherein a first structural module of the structure is initially erected, and at least one further structural module is subsequently disposed onto the first structural module or onto a previously erected structural module by moving the at least one further structural module in an upward direction using a lifting gondola to a level of an assembly position thereof such that contact between the lifting gondola and the previously erected structural modules is avoided during movement of the lifting gondola, the method comprising the steps of: a) preparing a plurality of self-supporting auxiliary mast modules for erection parallel to and laterally of the structure to be erected, each of the self-supporting auxiliary mast modules having a length which approximately corresponds to a length of a respective one of the structural modules;b) detachably connecting each of the self-supporting auxiliary mast modules to each of the structural modules to form overall modules, each of the self-supporting auxiliary mast modules thereby being structured and dimensioned to accept a weight of the respective overall module; andc) sequentially lifting the overall modules, each formed from one of the plurality of self-supporting auxiliary mast modules and one of the structural modules, in an upward direction using the lifting gondola along a self-supporting auxiliary mast of previously erected auxiliary mast modules to a level of assembly position of the respective structural module; andd) repeating step c) until completion of assembly of all structural modules, wherein, during displacement of the lifting gondola along the self-supporting auxiliary mast, contact between the lifting gondola and the structure is avoided and an introduction, into the structure, of normal forces, transverse forces, twisting forces and bending moments generated by the loaded lifting gondola and by wind acting thereon is prevented, wherein each structural module has a height which can be adjusted relative to each respective auxiliary mast module, each structural module thereby being disposed at a higher level than each respective auxiliary mast module and can be lowered at least to a level of that respective auxiliary mast module. 2. The method of claim 1, wherein, after moving one of the overall modules to the level of the assembly position thereof, that overall module is supported on the lifting gondola and is displaced substantially parallel to a plane of extension thereof to an assembly position of the respective structural module above an upper, previously erected structural module. 3. The method of claim 2, wherein a torque of the lifting gondola is compensated for during lateral displacement of the overall modules on the lifting gondola. 4. The method of claim 3, wherein the torque is compensated for by displacing or changing a weight of a counterweight of the lifting gondola. 5. The method of claim 1, wherein the overall modules are aligned during erection by means of interlocking elements that are disposed at front ends of respective auxiliary mast modules, wherein mutually aligned interlocking elements of neighboring auxiliary mast modules are mounted to each other or are mounted to each other by means of a quick-release fastener. 6. The method of claim 1, wherein a machine gondola of a wind power plant is disposed onto an upper one of the structural modules by means of the lifting gondola and can be moved along the auxiliary mast, wherein at least one rotor blade of the wind power plant is disposed on a separate lifting means of one of the overall modules or one of the auxiliary mast modules and that overall or auxiliary mast module is moved together with the at least one rotor blade into an assembly position by means of the lifting gondola, whereupon the at least one rotor blade is positioned with respect to the machine gondola by means of the lifting means and fixed to a shaft thereof. 7. A method for assembling a structure formed from several structural modules disposed on top of each other or for assembling a wind power plant, wherein a first structural module of the structure is initially erected, and at least one further structural module is subsequently disposed onto the first structural module or onto a previously erected structural module by moving the at least one further structural module in an upward direction using a lifting gondola to a level an assembly position thereof such that contact between the lifting gondola and the previously erected structural modules is avoided during movement of the lifting gondola, the method comprising the steps of: a) preparing a plurality of self-supporting auxiliary mast modules for erection parallel to and laterally of the structure to be erected, each of the self-supporting auxiliary mast modules having a length which approximately corresponds to a length of a respective one of the structural modules;b) detachably connecting each of the self-supporting auxiliary mast modules to each of the structural modules to form overall modules, each of the self-supporting auxiliary mast modules thereby being structured and dimensioned to accept a weight of the respective overall module; andc) sequentially lifting the overall modules, each formed from one of the plurality of self-supporting auxiliary mast modules and one of the structural modules, in an upward direction using the lifting gondola along a self-supporting auxiliary mast of previously erected structural modules to a level of assembly position of the respective structural module; andd) repeating step c) until completion of assembly of all structural modules, wherein, during displacement of the lifting gondola along the self-supporting auxiliary mast, contact between the lifting gondola and the structure is avoided and an introduction, into the structure, of normal forces, transverse forces, twisting forces and bending moments generated by the loaded lifting gondola and by wind acting thereon is prevented, wherein the auxiliary mast is disposed about the structure and is U-shaped or V-shaped, the auxiliary mast being initially disposed to surround the structure, whereupon free ends of the U- or V-structure are detachably connected to each other by means of reinforcing elements such that the structure is surrounded on all sides by the auxiliary mast. 8. A device for assembling a structure formed from several structural modules disposed on top of each other or for assembling a wind power plant, wherein a first structural module of the structure is initially erected, and at least one further structural module is subsequently disposed onto the first structural module or onto a previously erected structural module by moving the at least one further structural module in an upward direction using a lifting gondola to a level of an assembly position thereof such that contact between the lifting gondola and the previously erected structural modules is avoided during movement of the lifting gondola, the device comprising: a plurality of self-supporting auxiliary mast modules structured for erection parallel to and laterally of the structure to be erected, each of the self-supporting auxiliary mast modules having a length which approximately corresponds to a length of a respective one of the structural modules;means for detachably connecting each of the self-supporting auxiliary mast modules to one of the structural modules to form overall modules, each of the self-supporting auxiliary mast modules thereby being structured and dimensioned to accept a weight of the respective overall module; and means for sequentially lifting the overall modules, each formed from one of the self-supporting auxiliary mast modules and one of the structural modules, in an upward direction using the lifting gondola along a self-supporting auxiliary mast of previously erected auxiliary mast modules to a level of assembly position of the respective structural module, wherein, during displacement of the lifting gondola along the self-supporting auxiliary mast, contact between the lifting gondola and the structure is avoided and an introduction, into the structure, of normal forces, transverse forces, twisting forces and bending moments generated by the loaded lifting gondola and by wind acting thereon is prevented, each structural module having a height which can be changed relative to each respective auxiliary mast module, wherein each structural module is disposed at a higher level than each respective auxiliary mast module and can be lowered at least to a level of that respective auxiliary mast module. 9. The device of claim 8, wherein the lifting gondola has a shifting means which can be moved between a lateral transport position of a respective one of the overall modules and a more central assembly position of the respective structural module, substantially parallel to a plane of extension of the lifting gondola. 10. The device of claim 8, wherein the lifting gondola has a torque compensation system that is designed to compensate for a torque exerted by a weight of a transported one of the overall modules in dependence on a position thereof on the lifting gondola. 11. The device of claim 10, wherein the torque compensation system comprises at least one counterweight that is disposed on the lifting gondola, that is displaceably guided on the lifting gondola or having a weight which can be changed. 12. The device of claim 8, wherein the plurality of auxiliary mast modules of the overall modules have interlocking elements that are disposed at front ends, in order to align them with an upper previously erected auxiliary mast module during erection. 13. The device of claim 12, wherein mutually aligned interlocking elements of neighboring auxiliary mast modules are associated with a quick release fastener for fixing them to each other. 14. The device of claim 8, wherein a drive of the lifting gondola comprises at least one rack that is disposed on the auxiliary mast and at least one toothed wheel that is disposed on the lifting gondola and engages in the at least one rack. 15. The device of claim 8, wherein at least one of the overall or auxiliary mast modules has a separate lifting means which is designed to receive at least one rotor blade of a wind power plant. 16. A device for assembling a structure formed from several structural modules disposed on top of each other or for assembling a wind power plant, wherein a first structural module of the structure is initially erected, and at least one further structural module is subsequently disposed onto the first structural module or onto a previously erected structural module by moving the at least one further structural module in an upward direction using a lifting gondola to a level of an assembly position thereof such that contact between the lifting gondola and the previously erected structural modules is avoided during movement of the lifting gondola, the device comprising: a plurality of self-supporting auxiliary mast modules structured for erection parallel to and laterally of the structure to be erected, each of the self-supporting auxiliary mast modules having a length which approximately corresponds to a length of a respective one of the structural modules;means for detachably connecting each of the self-supporting auxiliary mast modules to each of the structural modules to form overall modules, each of the self-supporting auxiliary mast modules thereby being structured and dimensioned to accept a weight of the respective overall module; and means for sequentially lifting the overall modules, each formed from one of the self-supporting auxiliary mast modules and one of the structural modules, in an upward direction using the lifting gondola along a self-supporting auxiliary mast of previously erected auxiliary mast modules to a level of assembly position of the respective structural module, wherein, during displacement of the lifting gondola along the self-supporting auxiliary mast, contact between the lifting gondola and the structure is avoided and an introduction, into the structure, of normal forces, transverse forces, twisting forces and bending moments generated by the loaded lifting gondola and by wind acting thereon is prevented, wherein the auxiliary mast surrounds the structure substantially in a U-shape or V-shape and free ends of the U- or V-shaped structure can be detachably connected to each other by means of reinforcing elements such that the structure is surrounded on all sides by the auxiliary mast.
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