IPC분류정보
국가/구분 |
United States(US) Patent
등록
|
국제특허분류(IPC7판) |
|
출원번호 |
US-0235068
(2011-09-16)
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등록번호 |
US-8474218
(2013-07-02)
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발명자
/ 주소 |
|
출원인 / 주소 |
|
대리인 / 주소 |
|
인용정보 |
피인용 횟수 :
0 인용 특허 :
9 |
초록
▼
A modular interlocking exterior wall system comprises one or more laminated panels formed of a paper product core sandwiched between two cementitious skins, two vertical posts having laterally extending flanges which interlock in vertical grooves formed in the sides of the panels, and a top rail hav
A modular interlocking exterior wall system comprises one or more laminated panels formed of a paper product core sandwiched between two cementitious skins, two vertical posts having laterally extending flanges which interlock in vertical grooves formed in the sides of the panels, and a top rail having a downwardly opening top groove which receives and reinforces the horizontal top edge of the top panel, wherein bottom portions of the posts are anchored below ground. An optional bottom rail has an upwardly opening groove for receiving and supporting the bottom edge of the bottom panel, and laterally extending flanges of an optional mid rail are received in top and bottom grooves, respectively, of bottom and top panels to interlock and reinforce the panels.
대표청구항
▼
1. A modular interlocking wall system comprising: one or more laminar panels, each said panel having a paper product core, two cementitious skins, horizontal top and bottom edges and two vertical side edges, said paper product core sandwiched between said two skins and formed of a continuous series
1. A modular interlocking wall system comprising: one or more laminar panels, each said panel having a paper product core, two cementitious skins, horizontal top and bottom edges and two vertical side edges, said paper product core sandwiched between said two skins and formed of a continuous series of cells having walls extending perpendicular to said skins, said skins each having opposite outer surfaces defining a panel width, and said side edges each having a side groove formed between said skins,two vertical posts each having a top end, a bottom portion and a plurality of radially extending flanges including an interlocking flange, said flanges forming a perpendicularly shaped cross-section, said interlocking flange of one of said two posts received in each of the side grooves of the side edges of said one or more panels, the bottom portion of each of said vertical posts extending below the bottom edge of said one or more panels for anchoring in a ground surface,a top rail having a bottom surface including a top channel, said top channel having a top channel width slightly greater than said panel width, said horizontal top edge of one of said one or more panels received in said top channel for reinforcing said one or more panels, the top ends of each of said two vertical posts abutting the bottom surface of said top rail,a bottom rail having a top surface and two opposite ends, said top surface including a bottom channel, said bottom channel having a bottom channel width slightly greater than said panel width, said horizontal bottom edge of one of said one or more panels received in said bottom channel for supporting said one or more panels, each end having a notch, one of the plurality of flanges of each of said two vertical posts received in one of said notches,wherein said one or more laminar panels are interlocked between said two vertical posts and reinforced by said top and bottom rails, thereby forming a wall. 2. The modular interlocking wall system of claim 1 wherein said cementitious skins are bonded to said paper product core. 3. The modular interlocking wall system of claim 1 wherein said paper product core is treated with phenolic resins for increased resistance to moisture, fungus and pests. 4. The modular interlocking wall system of claim 1 wherein said one or more panels, said vertical posts and said top rail are coated in stucco. 5. The modular interlocking wall system of claim 1 further comprising: said opposite ends of said bottom rail having end surfaces, andsaid plurality of radially extending flanges of each of said two vertical posts including one or more transverse flanges disposed perpendicularly to said locking flange, said one or more transverse flanges being in abutting relation with each of the end surfaces of said bottom rail. 6. The modular interlocking wall system of claim 1 wherein said plurality of radially extending flanges of each of said two vertical posts including one or more transverse flanges disposed perpendicularly to said locking flange, said one or more transverse flanges being in abutting relation with the cementitious skins of each of said one or more laminar panels. 7. The modular interlocking wall system of claim 1 wherein said top rail has a top surface including a longitudinally extending upwardly facing top slot. 8. The modular interlocking wall system of claim 1 wherein said flanges form an “X” shaped cross-section. 9. The modular interlocking wall system of claim 1 wherein said flanges form a “T” shaped cross-section. 10. A modular interlocking wall system comprising: one or more laminar panels including top and bottom laminar panels, each said panel having a paper product core, two cementitious skins, horizontal top and bottom edges and two vertical side edges, said paper product core sandwiched between said two skins and formed of a continuous series of cells having walls extending perpendicular to said skins, said skins each having opposite outer surfaces defining a panel width, and said side edges each having a side groove formed between said skins, the bottom edge of said top panel having a bottom groove, the top edge of said bottom panel having a top groove,two vertical posts each having a top end, a bottom portion and a plurality of radially extending flanges including an interlocking flange, said flanges forming a perpendicularly shaped cross-section, said interlocking flange of one of said two posts received in each of the side grooves of the side edges of said one or more panels, the bottom portion of each of said vertical posts extending below the bottom edge of said one or more panels for anchoring in a ground surface,a top rail having a bottom surface including a top channel, said top channel having a top channel width slightly greater than said panel width, said horizontal top edge of one of said one or more panels received in said top channel for reinforcing said one or more panels, the top ends of each of said two vertical posts abutting the bottom surface of said top rail,a mid rail support having a plurality of radially extending flanges and two opposite ends, said plurality of flanges forming an X-shaped cross-section, one of said plurality of flanges of said mid rail support received in the bottom groove of said top panel, and one of said plurality of flanges of said mid rail support received in the top groove of said bottom panel, each of said two opposite ends having an interlocking end slot, one of the plurality of flanges of each of said two vertical posts received in each of said end slots,wherein said one or more laminar panels are interlocked between said two vertical posts and reinforced by said top and middle rails, thereby forming a wall. 11. A modular interlocking wall system comprising: one or more laminar panels, each said panel having a paper product core, two cementitious skins, horizontal top and bottom edges and two vertical side edges, said paper product core sandwiched between said two skins and formed of a continuous series of cells having walls extending perpendicular to said skins, said skins each having opposite outer surfaces defining a panel width, and said side edges each having a side groove formed between said skins,two vertical posts each having a top end, a bottom portion and a plurality of radially extending flanges including an interlocking flange, said flanges forming an X-shaped cross-section, said interlocking flange of one of said two posts received in each of the side grooves of the side edges of said one or more panels, the bottom portion of each of said vertical posts extending below the bottom edge of said one or more panels for anchoring in a ground surface,a top rail having a bottom surface including a top channel, said top channel having a top channel width slightly greater than said panel width, said horizontal top edge of one of said one or more panels received in said top channel for reinforcing said one or more panels, the top ends of each of said two vertical posts abutting the bottom surface of said top rail, anda bottom rail having a top surface and two opposite ends, said top surface including a bottom channel, said bottom channel having a bottom channel width slightly greater than said panel width, said horizontal bottom edge of one of said one or more panels received in said bottom channel for supporting said one or more panels, each end having an interlocking notch, one of the plurality of flanges of each of said two vertical posts received in one of said notches,wherein said one or more laminar panels are interlocked between said two vertical posts, supported by said bottom rail, and reinforced by said top rail, thereby forming a wall. 12. A modular interlocking wall system comprising: one or more laminar panels including top and bottom panels, each said panel having a paper product core, two cementitious skins, horizontal top and bottom edges and two vertical side edges, said paper product core sandwiched between said two skins and formed of a continuous series of cells having walls extending perpendicular to said skins, said skins each having opposite outer surfaces defining a panel width, said side edges each having a side groove formed between said skins, the bottom edge of said top panel having a bottom groove, and the top edge of said bottom panel having a top groove,two vertical posts each having a top end, a bottom portion and a plurality of radially extending flanges including an interlocking flange, said flanges forming an X-shaped cross-section, said interlocking flange of one of said two posts received in each of the side grooves of the side edges of said one or more panels, the bottom portion of each of said vertical posts extending below the bottom edge of said one or more panels for anchoring in a ground surface,a top rail having a bottom surface including a top channel, said top channel having a top channel width slightly greater than said panel width, the horizontal top edge of said top panel received in said top channel for reinforcing said top panel, the top ends of each of said two vertical posts abutting the bottom surface of said top rail,a mid rail support having a plurality of radially extending flanges and two opposite end portions, said plurality of flanges forming an X-shaped cross-section, one of said plurality of flanges of said mid rail support received in the bottom groove of said top panel, and one of said plurality of flanges of said mid rail support received in the top groove of said bottom panel, each of said two opposite end portions having an interlocking end slot, one of the plurality of flanges of each of said two vertical posts received in each of said end slots, anda bottom rail having a top surface and two opposite ends, said top surface including a bottom channel, said bottom channel having a bottom channel width slightly greater than said panel width, said horizontal bottom edge of said bottom panel received in said bottom channel for supporting said top and bottom panels, each of said two opposite ends having a notch, one of the plurality of flanges of each of said two vertical posts received in one of said notches,wherein said top and bottom laminar panels are interlocked between said two vertical posts, supported by said bottom and mid rails, and reinforced by said top rail, thereby forming a wall.
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