The present invention relates to an acidic, aqueous, particulate composition having a high stability with respect to agglomeration for autophoretic deposition of organic-inorganic hybrid layers on metal surfaces, comprising, in addition to iron(III) ions, fluoride ions and at least one dispersed org
The present invention relates to an acidic, aqueous, particulate composition having a high stability with respect to agglomeration for autophoretic deposition of organic-inorganic hybrid layers on metal surfaces, comprising, in addition to iron(III) ions, fluoride ions and at least one dispersed organic binder (B), pigment-binder particles comprising a pigment portion and a binder portion (B), such that the binder (B) comprises a polymer of at least one monomer having acid groups and at least one polymerizable double bond. Likewise, the invention relates to the use of an aqueous dispersion comprising pigment-binder particles comprising a pigment portion and a binder portion (B) for the production of a self-depositing composition as well as a method for autophoretic deposition on metal surfaces.
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1. An aqueous particulate composition for self-deposition on metal surfaces, having a pH of less than 4, comprising components: a. 0.5-10% by weight of at least one dispersed organic binder (B),b. 0.02-0.3% by weight of iron (III) ions,c. fluoride ions in an amount such that a molar ratio of fluorid
1. An aqueous particulate composition for self-deposition on metal surfaces, having a pH of less than 4, comprising components: a. 0.5-10% by weight of at least one dispersed organic binder (B),b. 0.02-0.3% by weight of iron (III) ions,c. fluoride ions in an amount such that a molar ratio of fluoride ions to iron (III) ions from water-soluble compounds amounts to at least 2:1, andd. dispersed pigment-binder particles, comprising a pigment portion and a binder portion (B1), said binder portion (B1) comprising a polymerizate of monomers having polymerizable double bonds, at least one of said monomers having at least one acid group, such that the binder portion (B1) has an acid number of at least 20 mg KOH/g; wherein the at least one of said monomers having at least one acid group comprises monomers with sulfonic acid groups, present in an amount of at least 0.5 wt. %, calculated as amount by weight of SO3 in a total binder composed of at least one dispersed organic binder (B) and said binder portion (B1);wherein the pigment-binder particles are obtained by dispersion of a pigment portion in powder form, and water, counter ions to b) and c) and optionally other auxiliary substances in amounts such that sum of all ingredients is 100 wt. %, and the dispersed particle content is no less than 3 wt %,said composition further comprising as part of the at least one dispersed organic binder (B), said binder portion (B1) or both:at least one epoxy resin; andcuring agents selected from the group consisting of phenolic resins; wherein a weight-based ratio of epoxy resin to phenol resin curing agents is no greater than 95:5 and no less than 50:50,wherein the polymerizate further comprises as an ingredient of the binder portion (B1) of the pigment-binder particles of component d) reactive anionic emulsifiers having at least one polymerizable double bond. 2. The composition according to claim 1, wherein the at least one of said monomers having at least one acid group at the polymerizate of the binder (B1) of the pigment-binder particles of component d), comprises a monomer having at least one acid group selected from acrylic acid, methacrylic acid, maleic acid, methylmaleic acid, fumaric acid, itaconic acid, and vinylphosphonic acid. 3. The composition according to claim 1, wherein, the polymerizate of the binder (B1) of the pigment-binder particles of component d), comprises at least two monomers, wherein said at least one of said monomers having at least one carboxyl group and at least one of said monomers having at least one sulfonic acid group. 4. The composition according to claim 1, wherein the polymerizate further comprises, as an ingredient of binder portion (B1) of the pigment-binder particles of component d), at least one monomer with a polymerizable double bond which does not have any acid group and is selected from vinyl esters, vinyl ethers, acrylic acid esters, styrenes and acrylamides. 5. The composition according to claim 1, wherein the pigment of the pigment-binder particles of component d) comprises at least one oxide, carbonate, sulfate or phosphate of one or more metallic or semi-metallic elements; carbon black and/or a metal. 6. The composition according to claim 5, wherein said at least one oxide, carbonate, sulfate or phosphate of one or more metallic or semi-metallic elements is present as one or more water-insoluble salts of silicon, titanium, zirconium, zinc, chromium, manganese, iron, magnesium, calcium and/or barium. 7. The composition according to claim 1, wherein the polymerizate further comprises as an ingredient of the binder portion (B1) of the pigment-binder panicles of component d) reactive anionic emulsifiers having at least one polymerizable double bond. 8. The composition according to claim 7, wherein the reactive anionic emulsifiers correspond to the following general structural formula (I): wherein:R1 is an aliphatic radical with no more than 14 carbon atoms, but at least 3 carbon atoms;R2 is an unsaturated alkyl radical with no more than 6 carbon atoms but at least 2 carbon atoms;R3 and R4 independently of one another are selected from hydrogen or a methyl group;m and n are natural numbers independently of one another,wherein 1≦m+n≦60;X is an anionic group selected from —O—SO3, —SO3, —O—PO3 or —PO3. 9. The composition according to claim 1, wherein as an additional ingredient of the binder portion (B1) of the pigment-binder particles of component d), the at least one epoxy resin, and the curing agents selected from the group consisting of phenolic resins, are present. 10. The composition according to claim 1, wherein as the at least one dispersed organic binder (B) of component a), the at least one epoxy resin, and the curing agents selected from the group consisting of phenolic resins, are present. 11. The composition according to claim 1, wherein the at least one dispersed organic binder (B) of component a) has an acid number of less than 5 mg KOH/g. 12. An aqueous particulate composition for self-deposition on metal surfaces, having a pH of less than 4, comprising components: a. 0.5-10% by weight of at least one dispersed organic binder (B),b. 0.02-0.3% by weight of iron (III) ions,c. fluoride ions in an amount such that a molar ratio of fluoride ions to iron (III) ions from water-soluble compounds amounts to at least 2:1, andd. dispersed pigment-binder particles, comprising a pigment portion and a binder portion (B1), said binder portion (B1) comprising a polymerizate of monomers having polymerizable double bonds, at least one of said monomers having at least one acid group, such that the binder portion (B1) has an acid number of at least 20 mg KOH/g;wherein the at least one of said monomers having at least one acid group comprises monomers with sulfonic acid groups, present in an amount of at least 0.5 wt. %, calculated as amount by weight of SO3 in a total binder composed of at least one dispersed organic binder (B) and said binder portion (B1); wherein the pigment-binder particles are obtained by dispersion of a pigment portion in powder form, and water, counter ions to b) and c) and optionally other auxiliary substances in amounts such that sum of all ingredients is 100 wt. %, and the dispersed particle content is no less than 3 wt %,wherein the polymerizate further comprises as an ingredient of the binder portion (B1) of the pigment-binder particles of component d) reactive anionic emulsifiers having at least one polymerizable double bond and correspond to the following general structural formula (I): whereinR1 is an aliphatic radical with no more than 14 carbon atoms, but at least 4 carbon atoms;R2 is an unsaturated alkyl radical with no more than 6 carbon atoms but at least 2 carbon atoms;R3 and R4 independently one another are selected from hydrogen or a methyl group;m and n are natural numbers independently of one another; wherein 1
Zawacky Steven R. (Pittsburgh PA) Koren Jeffrey G. (Clinton Township ; Butler County PA) Follet Mark L. (Gibsonia PA) Aikens Patricia A. (Rosemont Township ; Delaware County PA), Method of electrodeposition using an electrocoating composition containing a low volatile organic content pigment grind.
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