System and method for on-board waste heat recovery
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
C01B-003/24
C01B-003/26
F01N-005/02
F02G-005/02
C01B-003/50
F02B-043/00
F01N-003/10
출원번호
US-0860979
(2013-04-11)
등록번호
US-8920770
(2014-12-30)
발명자
/ 주소
Goodman, Wayne
Yezerets, Aleksey
Currier, Neal W.
Klepser, Cheryl
출원인 / 주소
Cummins Inc.
대리인 / 주소
Krieg DeVault LLP
인용정보
피인용 횟수 :
0인용 특허 :
11
초록▼
A technique is described including receiving a hydrocarbon stream, and heating the hydrocarbon stream with an exhaust steam from an internal combustion engine. This technique may include reacting the hydrocarbon stream catalytically to produce hydrogen and a modified hydrocarbon stream having a lowe
A technique is described including receiving a hydrocarbon stream, and heating the hydrocarbon stream with an exhaust steam from an internal combustion engine. This technique may include reacting the hydrocarbon stream catalytically to produce hydrogen and a modified hydrocarbon stream having a lower saturation state than the hydrocarbon stream, recovering energy from the hydrogen stream, and/or providing the modified hydrocarbon stream to a fuel supply for the internal combustion engine.
대표청구항▼
1. A system, comprising: an internal combustion engine operationally coupled to a fuel supply and producing an exhaust stream;a heat exchanger structured to transfer heat from the exhaust stream to a hydrocarbon stream;a catalyst receiving the hydrocarbon stream and structured to react the hydrocarb
1. A system, comprising: an internal combustion engine operationally coupled to a fuel supply and producing an exhaust stream;a heat exchanger structured to transfer heat from the exhaust stream to a hydrocarbon stream;a catalyst receiving the hydrocarbon stream and structured to react the hydrocarbon stream to produce hydrogen and modified hydrocarbons, the modified hydrocarbons comprising hydrocarbons having a lower saturation state than the hydrocarbon stream, wherein the catalyst comprises a Pt—Sn/γ-alumina-ZrO2/SO42− hybrid calcined in air for about 12 hours at 550° C.;a separator that divides the hydrogen and modified hydrocarbons into a hydrogen stream comprising primarily the hydrogen and a modified hydrocarbon stream comprising primarily the modified hydrocarbons; anda means for recovering energy from the hydrogen. 2. The system of claim 1, further comprising a first auxiliary heater structured to heat the hydrocarbon stream. 3. The system of claim 1, further comprising a second auxiliary heater structured to heat the catalyst. 4. The system of claim 1, further comprising a controller comprising: a temperature determination module structured to determine a hydrocarbon temperature and a fuel heater module structured to provide a fuel heater command in response to the hydrocarbon temperature being lower than a threshold. 5. The system of claim 1, further comprising a controller comprising: a temperature determination module structured to determine a catalyst temperature; anda catalyst heater module structured to provide a catalyst heater command in response to the catalyst temperature being lower than a threshold. 6. The system of claim 1, further comprising a controller comprising: a catalyst activity module structured to determine a catalyst activity; anda regeneration module structured to provide a regeneration command in response to the catalyst activity being lower than a threshold. 7. A system, comprising: an internal combustion engine operationally coupled to a fuel supply and producing an exhaust stream;a heat exchanger structured to transfer heat from the exhaust stream to a hydrocarbon stream;a catalyst receiving the hydrocarbon stream and structured to react the hydrocarbon stream to produce hydrogen and modified hydrocarbons, the modified hydrocarbons comprising hydrocarbons having a lower saturation state than the hydrocarbon stream;a separator that divides the hydrogen and modified hydrocarbons into a hydrogen stream comprising primarily the hydrogen and a modified hydrocarbon stream comprising primarily the modified hydrocarbons; anda means for recovering energy from the hydrogen;a controller comprising a catalyst activity module, a regeneration module, and a recycling module, wherein the catalyst activity module is structured to determine a catalyst activity, wherein the regeneration module is structured to provide a regeneration command in response to the catalyst activity being lower than a threshold, and wherein the recycling module is structured to recycle a fraction of the hydrogen stream to a catalyst inlet in response to the catalyst activity, composition of the hydrocarbons, catalyst composition and operating temperature. 8. The system of claim 7, wherein the recycling module is further structured to provide an oxygenated stream to the catalyst. 9. A system, comprising: an internal combustion engine operationally coupled to a fuel supply and producing an exhaust stream;a heat exchanger structured to transfer heat from the exhaust stream to a hydrocarbon stream;a catalyst receiving the hydrocarbon stream and structured to react the hydrocarbon stream to produce hydrogen and modified hydrocarbons, the modified hydrocarbons comprising hydrocarbons having a lower saturation state than the hydrocarbon stream;a separator that divides the hydrogen and modified hydrocarbons into a hydrogen stream comprising primarily the hydrogen and a modified hydrocarbon stream comprising primarily the modified hydrocarbons;a controller including a recycling module structured to recycle a fraction of the hydrogen stream to a catalyst inlet in response to a catalyst activity value, a composition of the hydrocarbons, a catalyst composition and an operating temperature; anda means for recovering energy from the hydrogen. 10. The system of claim 9, wherein the controller further comprises: a temperature determination module structured to determine a hydrocarbon temperature; anda fuel heater module structured to provide a fuel heater command in response to the hydrocarbon temperature being lower than a first threshold. 11. The system of claim 10, further comprising a first auxiliary heater structured to heat the hydrocarbon stream in response to the fuel heater command. 12. The system of claim 11, wherein the controller further comprises: the temperature determination module further structured to determine a catalyst temperature; anda catalyst heater module structured to provide a catalyst heater command in response to the catalyst temperature being lower than a second threshold. 13. The system of claim 12, further comprising a second auxiliary heater structured to heat the catalyst in response to the catalyst heater command. 14. The system of claim 13, wherein the catalyst comprises a Pt—Sn/γ-alumina-ZrO2/SO42− hybrid calcined in air for about 12 hours at 550° C. 15. The system of claim 14, further comprising a return path that returns the modified hydrocarbon stream to a fuel supply. 16. A system, comprising: an internal combustion engine operationally coupled to a fuel supply and producing an exhaust stream;a means for exchanging heat from the exhaust stream to a hydrocarbon stream;a means for evaporating the hydrocarbon stream;a means for reacting the hydrocarbon stream with a catalyst to produce hydrogen and modified hydrocarbons having a lower saturation state than the hydrocarbon stream;a means for separating the hydrogen and the modified hydrocarbons into a hydrogen stream and a modified hydrocarbon stream;a means for recycling a fraction of the hydrogen stream to a catalyst inlet in response to a catalyst activity value, a composition of the hydrocarbons, a catalyst composition, and an operating temperature to slow degradation of the catalyst; anda means for recovering energy from a remaining fraction of the hydrogen. 17. The system of claim 16, wherein the means for recovering energy comprises at least one recovery process selected from a group of processes consisting of a combustion of the hydrogen, a reaction of the hydrogen in a fuel cell, and a storage of the hydrogen. 18. The system of claim 16, wherein the catalyst comprises a formulation selected from a group of formulations consisting of: γ-alumina supported Pt, zeolite supported Pt, Pt—Sn/γ-alumina-ZrO2/SO42− hybrid, Pt-zeolite/γ-alumina-ZrO2/SO42− hybrid, Pt—ZrO2/WO3, Pt/heteropolyacid/SiO2, and Ni/SiO2—Al2O3.
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