A modular headwall system with multiple interlocking sections. The studs in each frame section include hooks and slots that ensure secure attachment of one section to each adjacent section while maintaining proper alignment. For floor-mounted applications, a self-leveling base assembly provides a le
A modular headwall system with multiple interlocking sections. The studs in each frame section include hooks and slots that ensure secure attachment of one section to each adjacent section while maintaining proper alignment. For floor-mounted applications, a self-leveling base assembly provides a level support track even on uneven floors. An adjustable crown molding assembly provides an attractive architectural feature while concealing an irregular ceiling line. The cover panels forming the front of the headwall float on a hanger system that allows slight lateral and vertical movement while holding the entire matrix of panels firmly against the frame behind it; this allows the panels to maintain proper alignment in the assembled headwall even where the supporting wall and floor surfaces are irregular. The side trim assembly includes a cable management recess. Some panels include a floating equipment track that is aesthetically pleasing and less likely to harbor microorganisms.
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1. A modular medical headwall system for mounting on a wall of a structure having a floor and a ceiling, the system comprising: a plurality of headwall sections including a first section and a second section, wherein each of the headwall sections is configured to be arranged side by side with anothe
1. A modular medical headwall system for mounting on a wall of a structure having a floor and a ceiling, the system comprising: a plurality of headwall sections including a first section and a second section, wherein each of the headwall sections is configured to be arranged side by side with another headwall section to form a headwall, and wherein each such headwall section comprises: a frame comprising first and second studs and having a width and a bottom; andat least one medical service outlet supported on the frame; anda base assembly comprising: a horizontal support track configured to receive the bottom of the plurality of headwall sections when the head wall sections are arranged side by side; anda floor rail attachable to the floor of the structure;wherein the support track is adjustably supportable on the floor rail so that when the head wall sections are arranged side by side in the support track the plurality of headwall sections can be collectively leveled regardless of irregularities in the floor. 2. The modular medical headwall system of claim 1 wherein when the first and second headwall sections are arranged side by side the second stud of the first headwall section abuts the first stud of the second headwall section, wherein one of the second stud of the first headwall section and the first stud of the second headwall section includes a hook and the other of the second stud of the first headwall section and the first stud of the second headwall section includes a slot sized to receive the hook, whereby the engagement of the hook in the slot attaches the first headwall section to the second headwall section and ensures that the first and second headwall sections are aligned vertically and horizontally. 3. The modular medical headwall system of claim 2 wherein the head wall formed by the plurality of head wall sections arranged side by side has an assembled width and a top, and wherein the system further comprises: a crown molding trim panel having an upper edge, a width about the same as the assembled width of the headwall, and a vertical dimension sized to extend from the top of the headwall to the ceiling, and wherein the crown molding trim panel is adjustably connectable to the top of the headwall so that the trim panel can be positioned to abut the ceiling when the top of the headwall is level and the ceiling line is unlevel. 4. The modular medical headwall system of claim 3 wherein the frame of each headwall section has a front and includes an up hook on the front, wherein each headwall section further comprises a panel having a rear surface and a down hook on the rear surface, the panel being supportable on the front of the frame by having the down hook hang on the up hook, and wherein the down hook on the panel and the up hook on the frame are configured to permit lateral and vertical alignment of the panel without permitting movement of the panel forward or rearward. 5. The modular medical headwall system of claim 4 wherein each of the panels has a front surface and a periphery and wherein the system further comprises: an equipment track in at least one of the panels on at least one of the plurality of headwall sections, the equipment track comprising an elongate recess with first and second blind ends, wherein the track is formed in the panel so that the opening of the track is substantially flush with the front surface of the panel and so that the blind ends of the track are a distance from the periphery. 6. The modular medical headwall system of claim 1 wherein the head wall formed by the plurality of head wall sections arranged side by side has a width and a top, and wherein the system further comprises: a crown molding trim panel having an upper edge, a width about the same as the width of the headwall, and a vertical dimension sized to extend from the top of the headwall to the ceiling, and wherein the crown molding trim panel is adjustably connectable to the top of the headwall so that the trim panel can be positioned to abut the ceiling when the top of the headwall is level and the ceiling line is unlevel. 7. The modular medical headwall system of claim 1 wherein the frame of each headwall section has a front and includes an up hook on the front, wherein each headwall section further comprises a panel having a rear surface and a down hook on the rear surface, the panel being supportable on the front of the frame by having the down hook hang on the up hook, and wherein the down hook on the panel and the up hook on the frame are configured to permit lateral and vertical alignment of the panel without permitting movement of the panel forward or rearward. 8. The modular medical headwall system of claim 1 wherein at least one of the plurality of headwall sections further comprises a panel, wherein the panel has a front surface and a periphery, and wherein the system further comprises: an equipment track on at least one of the plurality of headwall sections, the equipment track comprising an elongate recess with first and second blind ends, wherein the track is formed in the panel so that the opening of the track is substantially flush with the front surface of the panel and so that the blind ends of the track are a distance from the periphery. 9. The modular medical headwall system of claim 1 wherein the floor rail comprises: a U-shaped bottom member; andan inverted U-shaped top member received in the bottom member. 10. The modular medical headwall system of claim 9 wherein the bottom member and the top member of the floor rail are both slotted. 11. The modular medical headwall system of claim 10 wherein the support track is slotted. 12. The modular medical headwall system of claim 10 wherein the support track is pivotally attached to the floor rail. 13. The modular medical headwall system of claim 1 wherein the support track is pivotally attached to the floor rail. 14. The modular medical headwall system of claim 1 wherein the support track is L-shaped. 15. The modular medical headwall system of claim 1 wherein the base assembly has a width, wherein the headwall formed by the plurality of headwall sections has an assembled width about the same as the width of the base assembly. 16. A modular medical headwall system for mounting on a wall of a structure having a floor and a ceiling, the system comprising: a plurality of headwall sections including a first section and a second section, wherein each of the headwall sections is configured to be arranged side by side with another headwall section to form a headwall, and wherein each such headwall section comprises: a frame comprising right and left studs; anda plurality of medical service outlets supported on the frame;wherein when the first and second headwall sections are arranged side by side, the right stud of the first headwall section abuts the left stud of the second headwall section; andwherein one of the right stud of the first headwall section and the left stud of the second headwall section includes a hook and the other of the right stud of the first headwall section and the left stud of the second headwall section includes a slot sized to receive the hook whereby the engagement of the hook in the slot attaches the first headwall section to the second headwall section and ensures that the first and second headwall sections are aligned vertically and horizontally. 17. A modular medical headwall system for mounting on a wall of a structure having a floor and a ceiling, the system comprising: a plurality of headwall sections including a first section and a second section, wherein each of the headwall sections is configured to be arranged side by side with another headwall section to form a headwall with an assembled width and a top, and wherein each such headwall section comprises: a frame; andat least one medical service outlet supported on the frame; anda crown molding trim panel having an upper edge, a width about the same as the assembled width of the headwall, and a vertical dimension sized to extend from the top of the headwall to the ceiling, and wherein the crown molding trim panel is adjustably connectable to the top of the headwall so that the trim panel can be positioned to abut the ceiling when the top of the headwall is level and the ceiling line is unlevel.
Newkirk, David C.; Gallant, Dennis J.; Hoffman, Brian J.; Westerfeld, Steven R.; Moster, Sebastian; Abel, Joseph H., Modular wall for dividing rooms in a healthcare facility.
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