[미국특허]
Bridged metallocene catalyst systems with switchable hydrogen and comonomer effects
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
C08F-004/642
C08F-004/6592
C08F-210/02
C08F-210/16
C08F-004/659
C08F-004/639
C08F-110/02
출원번호
US-0109997
(2013-12-18)
등록번호
US-9040643
(2015-05-26)
발명자
/ 주소
Buck, Richard M.
Yang, Qing
Masino, Albert P.
Wittner, Christopher E.
출원인 / 주소
Chevron Phillips Chemical Company LP
대리인 / 주소
Merchant & Gould
인용정보
피인용 횟수 :
0인용 특허 :
97
초록▼
The present invention provides polymerization processes utilizing an ansa-metallocene catalyst system for the production of olefin polymers. Polymers produced from the polymerization processes have properties that vary based upon the presence or the absence of hydrogen and/or comonomer in the polyme
The present invention provides polymerization processes utilizing an ansa-metallocene catalyst system for the production of olefin polymers. Polymers produced from the polymerization processes have properties that vary based upon the presence or the absence of hydrogen and/or comonomer in the polymerization process.
대표청구항▼
1. An olefin polymerization process, the process comprising: contacting a catalyst composition with an olefin monomer and optionally an olefin comonomer under polymerization conditions to produce an olefin polymer having less than about 0.002 long chain branches per 1000 total carbon atoms, wherein
1. An olefin polymerization process, the process comprising: contacting a catalyst composition with an olefin monomer and optionally an olefin comonomer under polymerization conditions to produce an olefin polymer having less than about 0.002 long chain branches per 1000 total carbon atoms, wherein the catalyst composition comprises:(i) an activator; and(ii) an ansa-metallocene compound having formula (I): E(CpARAm)(CpBRBn)MXq (I), wherein: M is Ti, Zr, Hf, Cr, Sc, Y, La, or a lanthanide;CpA and CpB independently are a cyclopentadienyl, indenyl, or fluorenyl group;each RA and RB independently is H or a hydrocarbyl, hydrocarbylsilyl, hydrocarbylamino, or hydrocarbyloxide group having up to 18 carbon atoms;E is a bridging chain of 3 to 8 carbon atoms or 2 to 8 silicon, germanium, or tin atoms, wherein any substituents on atoms of the bridging chain independently are H or a hydrocarbyl group having up to 18 carbon atoms;each X independently is F; Cl; Br; I; methyl; benzyl; phenyl; H; BH4; OBR2 or SO3R, wherein R is an alkyl or aryl group having up to 18 carbon atoms; or a hydrocarbyloxide group, a hydrocarbylamino group, or a hydrocarbylsilyl group, any of which having up to 18 carbon atoms;m is 0, 1, 2, 3, or 4;n is 0, 1, 2, 3, or 4;q is 2 when M is Ti, Zr, or Hf; andq is 1 when M is Cr, Sc, Y, La, or a lanthanide. 2. The process of claim 1, wherein the process is conducted in the presence of added hydrogen in a range from about 50 ppm to about 1000 ppm; and wherein: a Mw/Mn ratio of an olefin polymer produced by the process in the presence of an olefin comonomer is at least 25% greater than a Mw/Mn ratio of an olefin polymer produced by the process under the same polymerization conditions without an olefin comonomer; ora Mw of an olefin polymer produced by the process in the presence of an olefin comonomer is at least 50% greater than a Mw of an olefin polymer produced by the process under the same polymerization conditions without an olefin comonomer; orboth. 3. The process of claim 1, wherein the process is conducted in the presence of added hydrogen and the olefin comonomer; and wherein: a Mw of the olefin polymer is substantially constant over a range of from about 50 ppm to about 1000 ppm added hydrogen; oran activity of the catalyst composition is substantially constant over a range of from about 50 ppm to about 1000 ppm added hydrogen; orboth. 4. The process of claim 1, wherein a molar ratio of olefin comonomer to olefin monomer is in a range from about 0.001:1 to about 0.2:1. 5. The process of claim 4, wherein: the process is conducted in the absence of added hydrogen; anda Mw/Mn ratio of the olefin polymer increases as the molar ratio of olefin comonomer to olefin monomer increases from about 0.001:1 to about 0.06:1. 6. The process of claim 4, wherein an activity of the catalyst composition decreases as the molar ratio of olefin comonomer to olefin monomer increases from about 0.001:1 to about 0.06:1. 7. The process of claim 1, wherein the olefin polymer has: an average of from 0 to about 5 short chain branches per 1000 total carbon atoms and a density of greater than about 0.92 g/cm3. 8. The process of claim 1, wherein the process is conducted in a batch reactor, slurry reactor, gas-phase reactor, solution reactor, high pressure reactor, tubular reactor, autoclave reactor, or a combination thereof. 9. The process of claim 1, wherein the olefin monomer is ethylene, and the olefin comonomer comprises propylene, 1-butene, 2-butene, 3-methyl-1-butene, isobutylene, 1-pentene, 2-pentene, 3-methyl-1-pentene, 4-methyl-1-pentene, 1-hexene, 2-hexene, 3-ethyl-1-hexene, 1-heptene, 2-heptene, 3-heptene, 1-octene, 1-decene, styrene, or a mixture thereof. 10. The process of claim 1, wherein the activator comprises an aluminoxane compound, an organoboron or organoborate compound, an ionizing ionic compound, or any combination thereof. 11. The process of claim 1, wherein the activator comprises an activator-support comprising a solid oxide treated with an electron-withdrawing anion, wherein: the solid oxide comprises silica, alumina, silica-alumina, silica-coated alumina, aluminum phosphate, aluminophosphate, heteropolytungstate, titania, zirconia, magnesia, boria, zinc oxide, a mixed oxide thereof, or any mixture thereof; andthe electron-withdrawing anion comprises sulfate, bisulfate, fluoride, chloride, bromide, iodide, fluorosulfate, fluoroborate, phosphate, fluorophosphate, trifluoroacetate, triflate, fluorozirconate, fluorotitanate, phospho-tungstate, or any combination thereof. 12. The process of claim 1, wherein the catalyst composition further comprises an organoaluminum compound having the formula: Al(XA)p(XB)3-p, wherein: XA is a hydrocarbyl;XB is an alkoxide or an aryloxide, a halide, or a hydride; andp is from 1 to 3, inclusive. 13. The process of claim 1, wherein the ansa-metallocene compound having formula (I) comprises: or a combination thereof. 14. A polymerization process, the process comprising: contacting a catalyst composition with ethylene and optionally an α-olefin comonomer under polymerization conditions to produce an ethylene polymer, wherein the catalyst composition comprises:(i) an activator; and(ii) an ansa-metallocene compound having formula (I): E(CpARAm)(CpBRBn)MXq (I), wherein: M is Ti, Zr, or Hf;CpA and CpB independently are a cyclopentadienyl, indenyl, or fluorenyl group;each RA and RB independently is H or a hydrocarbyl, hydrocarbylsilyl, hydrocarbylamino, or hydrocarbyloxide group having up to 18 carbon atoms;E is —SiMe2—SiMe2—;each X independently is F; Cl; Br; I; methyl; benzyl; phenyl; H; BH4; OBR2 or SO3R, wherein R is an alkyl or aryl group having up to 18 carbon atoms; or a hydrocarbyloxide group, a hydrocarbylamino group, or a hydrocarbylsilyl group, any of which having up to 18 carbon atoms;m is 0, 1, 2, 3, or 4;n is 0, 1, 2, 3, or 4; andq is 2. 15. The process of claim 14, wherein: the catalyst composition further comprises an organoaluminum compound;the activator comprises an activator-support comprising a solid oxide treated with an electron-withdrawing anion; andthe α-olefin comonomer comprises 1-butene, 1-hexene, 1-octene, or a combination thereof. 16. The process of claim 14, wherein the process is conducted in the presence of added hydrogen in a range from about 50 ppm to about 1000 ppm; and wherein: a Mw/Mn ratio of an ethylene polymer produced by the process in the presence of an α-olefin comonomer is at least 25% greater than a Mw/Mn ratio of an ethylene polymer produced by the process under the same polymerization conditions without an α-olefin comonomer; ora Mw of an ethylene polymer produced by the process in the presence of an α-olefin comonomer is at least 50% greater than a Mw of an ethylene polymer produced by the process under the same polymerization conditions without an α-olefin comonomer; orboth. 17. The process of claim 14, wherein the process is conducted in the presence of added hydrogen and the α-olefin comonomer, and wherein: a Mw of the ethylene polymer is substantially constant over a range of from about 50 ppm to about 1000 ppm added hydrogen; oran activity of the catalyst composition is substantially constant over a range of from about 100 ppm to about 500 ppm added hydrogen; orboth. 18. The process of claim 14, wherein a molar ratio of α-olefin comonomer to ethylene is in a range from about 0.001:1 to about 0.2:1. 19. The process of claim 18, wherein: the process is conducted in the absence of added hydrogen; anda Mw/Mn ratio of the ethylene polymer increases as the molar ratio of α-olefin comonomer to ethylene increases from about 0.001:1 to about 0.06:1. 20. The process of claim 18, wherein an activity of the catalyst composition decreases as the molar ratio of α-olefin comonomer to ethylene increases from about 0.001:1 to about 0.06:1. 21. The process of claim 14, wherein: M is Zr or Hf;CpA is a cyclopentadienyl or indenyl group;CpB is an indenyl or fluorenyl group;each RA and RB independently is H or a hydrocarbyl group having up to 12 carbon atoms;m is 0, 1, or 2; andn is 0, 1, or 2. 22. The process of claim 21, wherein: M is Zr;CpA is a cyclopentadienyl or indenyl group;CpB is an indenyl group;each RA and RB independently is H, methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, ethenyl, propenyl, butenyl, pentenyl, hexenyl, heptenyl, octenyl, nonenyl, decenyl, phenyl, tolyl, or benzyl; andeach X independently is F, Cl, Br, I, methyl, benzyl, or phenyl. 23. A polymerization process, the process comprising: contacting a catalyst composition with ethylene and an α-olefin comonomer under polymerization conditions to produce an ethylene polymer, wherein a Mw of the ethylene polymer is substantially constant over a range of from about 50 ppm to about 1000 ppm added hydrogen, and/or an activity of the catalyst composition is substantially constant over a range of from about 100 ppm to about 500 ppm added hydrogen, wherein the catalyst composition comprises:(i) an activator-support comprising a solid oxide treated with an electron-withdrawing anion; and(ii) an ansa-metallocene compound having formula (II), (III), (IV), (V), (VI), or (VII): wherein: M is Ti, Zr, or Hf;each RA and RB independently is a H or a hydrocarbyl, hydrocarbylsilyl, hydrocarbylamino, or hydrocarbyloxide group having up to 18 carbon atoms;each X independently is F; Cl; Br; I; methyl; benzyl; phenyl; H; BH4; OBR2 or SO3R, wherein R is an alkyl or aryl group having up to 18 carbon atoms; or a hydrocarbyloxide group, a hydrocarbylamino group, or a hydrocarbylsilyl group, any of which having up to 18 carbon atoms;each m is 0, 1, 2, 3, or 4, m′ is 0, 1 or 2, and m″ is 0, 1, or 2;each n is 0, 1, 2, 3, or 4, each n′ is 0, 1, or 2, and each n″ is 0, 1, or 2; andeach RE, RF, RG, and RH independently is H or a hydrocarbyl group having up to 18 carbon atoms. 24. The process of claim 23, wherein the process is conducted in the presence of added hydrogen, and wherein: the catalyst composition further comprises an organoaluminum compound;the activator-support comprises fluorided alumina, chlorided alumina, bromided alumina, sulfated alumina, fluorided silica-alumina, chlorided silica-alumina, bromided silica-alumina, sulfated silica-alumina, fluorided silica-zirconia, chlorided silica-zirconia, bromided silica-zirconia, sulfated silica-zirconia, fluorided silica-titania, fluorided silica-coated alumina, sulfated silica-coated alumina, phosphated silica-coated alumina, or any combination thereof;the α-olefin comonomer comprises 1-butene, 1-hexene, 1-octene, or a combination thereof;M is Zr or Hf;each RA and RB independently is H, methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, ethenyl, propenyl, butenyl, pentenyl, hexenyl, heptenyl, octenyl, nonenyl, decenyl, phenyl, tolyl, or benzyl;each X independently is F, Cl, Br, I, methyl, benzyl, or phenyl;each m is 0, 1, or 2, m′ is 0 or 1, and m″ is 0 or 1;each n is 0, 1, or 2, each n′ is 0 or 1, and each n″ is 0 or 1; andeach RE, RF, RG, and RH independently is H, methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, ethenyl, propenyl, butenyl, pentenyl, hexenyl, heptenyl, octenyl, nonenyl, decenyl, phenyl, tolyl, or benzyl.
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