[미국특허]
Dual fuel system and engine system operating method
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
F02M-043/04
F02M-021/02
F02D-019/06
F02D-019/10
F02M-047/02
F02M-055/00
F02M-055/02
F02M-063/02
F02M-063/00
출원번호
US-0868339
(2013-04-23)
등록번호
US-9279391
(2016-03-08)
발명자
/ 주소
Fang, Dianqi
Puckett, Daniel
출원인 / 주소
Caterpillar Inc.
대리인 / 주소
Liell & McNeil Attorneys P.C.
인용정보
피인용 횟수 :
0인용 특허 :
4
초록▼
A dual fuel system for an internal combustion engine includes a gaseous fuel subsystem and a liquid fuel subsystem. A plurality of fuel injectors each define a gaseous fuel passage fluidly connected to a gaseous fuel manifold of the gaseous fuel subsystem, a liquid fuel passage fluidly connected to
A dual fuel system for an internal combustion engine includes a gaseous fuel subsystem and a liquid fuel subsystem. A plurality of fuel injectors each define a gaseous fuel passage fluidly connected to a gaseous fuel manifold of the gaseous fuel subsystem, a liquid fuel passage fluidly connected to a liquid fuel manifold of the liquid fuel subsystem, and a liquid fuel leak path from the liquid fuel passage to the gaseous fuel passage. A liquid fuel purging mechanism includes a drain conduit and at least one valve positioned fluidly between the drain conduit and the gaseous fuel manifold, and being adjustable to fluidly connect the drain conduit to the gaseous fuel manifold, to drain leaked liquid fuel to a low pressure outlet.
대표청구항▼
1. A dual fuel system for an internal combustion engine comprising: a gaseous fuel subsystem including a gaseous fuel supply, a gaseous fuel manifold fluidly connected to the gaseous fuel supply, and a gaseous fuel pressure control mechanism configured to supply gaseous fuel from the gaseous fuel su
1. A dual fuel system for an internal combustion engine comprising: a gaseous fuel subsystem including a gaseous fuel supply, a gaseous fuel manifold fluidly connected to the gaseous fuel supply, and a gaseous fuel pressure control mechanism configured to supply gaseous fuel from the gaseous fuel supply to the gaseous fuel manifold at a medium fuel pressure;a liquid fuel subsystem including a liquid fuel supply, a liquid fuel manifold fluidly connected to the liquid fuel supply, and a liquid fuel pressure control mechanism configured to supply liquid fuel from the liquid fuel supply to the liquid fuel manifold at a range of higher fuel pressures;a plurality of fuel injectors each defining a gaseous fuel passage fluidly connected to the gaseous fuel manifold, a liquid fuel passage fluidly connected to the liquid fuel manifold, and a liquid fuel leak path from the liquid fuel passage to the gaseous fuel passage; anda liquid fuel purging mechanism coupled with the gaseous fuel subsystem located upstream of the gaseous fuel manifold, and including a drain conduit having a low pressure outlet, and at least one valve positioned fluidly between the drain conduit and the gaseous fuel manifold, the valve having a first port fluidly connected to the gaseous fuel supply, a second port fluidly connected to the gaseous fuel manifold, and a third port fluidly connected to the drain conduit and being adjustable from a first configuration at which the drain conduit is fluidly blocked from the gaseous fuel manifold to a second configuration at which the drain conduit is fluidly connected to the gaseous fuel manifold, to drain leaked liquid fuel from the gaseous fuel manifold to the low pressure outlet. 2. The system of claim 1 wherein each of the plurality of fuel injectors defines a first nozzle outlet and a separate second nozzle outlet fluidly connected to the corresponding gaseous and liquid fuel passages, respectively, and includes a first and a second outlet check each movable between a closed position blocking the first and second nozzle outlets, respectively, and an open position. 3. The system of claim 2 wherein each of the fuel injectors includes an injector body defining a guide bore, and the first outlet check is movable within the guide bore and has a clearance with the guide bore forming the liquid fuel leak path. 4. The system of claim 2 further comprising a plurality of coaxial quill connectors each defining an inner fuel passage fluidly connecting the liquid fuel passage in one of the plurality of fuel injectors with the liquid fuel manifold, and an outer fuel passage fluidly connecting the gaseous fuel passage in the one of the plurality of fuel injectors with the gaseous fuel manifold. 5. The system of claim 4 wherein each of the plurality of coaxial quill connectors includes a tip forming a metal-to-metal seal with the corresponding one of the plurality of fuel injectors fluidly separating the inner and outer fuel passages in the quill connector and the gaseous fuel and liquid fuel passages in the one of the fuel injectors. 6. The system of claim 1 wherein the low pressure outlet of the drain conduit is fluidly connected to the liquid fuel supply. 7. The system of claim 1 wherein the gaseous fuel subsystem further includes an accumulator fluidly connected to the gaseous fuel supply, a gaseous fuel conduit fluidly connecting the accumulator to the gaseous fuel manifold and a gaseous fuel shutoff valve located fluidly between the accumulator and the gaseous fuel manifold, and wherein the fluid connection between the drain conduit and the gaseous fuel manifold is located fluidly between the gaseous fuel shutoff valve and the plurality of fuel injectors. 8. The system of claim 7 further comprising a pressure sensor exposed to a fluid pressure of the gaseous fuel subsystem at a location fluidly between the gaseous fuel shutoff valve and the plurality of fuel injectors. 9. The system of claim 8 wherein the at least one valve includes an electrically actuated valve. 10. The system of claim 9 further comprising an electronic control unit configured to receive data from the pressure sensor and in control communication with the electrically actuated valve, and being further configured to command adjusting the electrically actuated valve from a first position to a second position to establish the fluid connection between the drain conduit and the gaseous fuel manifold, responsive to the data. 11. The system of claim 10 further comprising a second pressure sensor exposed to a fluid pressure of the gaseous fuel subsystem at a second location fluidly between the shutoff valve and the accumulator, and the electronic control unit being further configured to receive data from the second pressure sensor, and to command adjusting the electrically actuated valve from the second position to the first position to block the fluid connection between the drain conduit and the gaseous fuel manifold, responsive to data from the first and second pressure sensors indicative of a pressure drop from the first location to the second location. 12. A method of operating a dual fuel internal combustion engine system comprising the steps of: leaking a liquid fuel from a liquid fuel passage into a gaseous fuel passage via a leak path in a fuel system for the internal combustion engine, responsive to a difference in pressure between the gaseous fuel passage and the liquid fuel passage;conveying the leaked liquid fuel from the gaseous fuel passage into a fluidly connected gaseous fuel manifold in the fuel system; andpurging the leaked liquid fuel from the gaseous fuel manifold at least in part by selectively operating a valve located upstream of the gaseous fuel manifold to fluidly isolate the gaseous fuel manifold from a gaseous fuel subsystem and to fluidly connect the gaseous fuel manifold with a drain conduit, such that that the leaked liquid fuel drains from the gaseous fuel manifold into the drain conduit responsive to a difference in pressure between the gaseous fuel manifold and the drain conduit. 13. The method of claim 12 wherein the step of purging further includes returning the leaked liquid fuel to a liquid fuel supply fluidly connected to a liquid fuel manifold in the fuel system. 14. The method of claim 13 further comprising a step of receiving data indicative of a fluid pressure in the gaseous fuel manifold, and wherein the step of purging further includes commanding opening of the valve responsive to the data. 15. The method of claim 12 wherein the step of leaking further includes leaking the liquid fuel via a plurality of liquid fuel leak paths defined by a plurality of fuel injectors of the fuel system, and wherein the step of purging further includes purging the leaked liquid fuel while gaseous fuel outlet checks of each of the plurality of fuel injectors are closed. 16. The method of claim 15 wherein the step of conveying further includes conveying the leaked liquid fuel in an upstream direction from the fuel injectors to the gaseous fuel manifold through a plurality of unobstructed gaseous fuel passages in a plurality of coaxial quill connectors each coupled with one of the plurality of fuel injectors. 17. The method of claim 15 wherein the step of leaking further includes leaking the liquid fuel through guide clearances of gaseous fuel outlet checks within each of the plurality of fuel injectors. 18. The method of claim 12 wherein the step of leaking further includes leaking the liquid fuel past a failed metal-to-metal seal in the fuel system. 19. The method of claim 12 further comprising a step of transitioning the internal combustion engine from a gaseous fuel mode to a liquid fuel only mode, and wherein the step of leaking further includes increasing a rate of leakage of the liquid fuel from a first rate of leakage in the gaseous fuel mode to a second rate of leakage in the liquid fuel only mode. 20. The method of claim 19 further comprising the steps of sensing a fluid pressure of the gaseous fuel manifold, and transitioning the internal combustion engine from the liquid fuel only mode back to the gaseous fuel mode, responsive to the sensed fluid pressure.
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