Method and apparatus for liquefying a hydrocarbon stream
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
F25J-001/00
F25J-001/02
출원번호
US-0936601
(2009-04-07)
등록번호
US-9310127
(2016-04-12)
국제출원번호
PCT/EP2009/054125
(2009-04-07)
§371/§102 date
20101108
(20101108)
국제공개번호
WO2009/124925
(2009-10-15)
발명자
/ 주소
Teo, Chee Seng
출원인 / 주소
Shell Oil Company
인용정보
피인용 횟수 :
0인용 특허 :
11
초록▼
Method and apparatus for liquefying a hydrocarbon stream. A liquefaction system comprises at least an NGL recovery system 12, a main refrigerant circuit 42 and a first refrigerant circuit 100, a pressure reduction device 52 followed by an end gas/liquid separator 62. The main refrigerant circuit 42
Method and apparatus for liquefying a hydrocarbon stream. A liquefaction system comprises at least an NGL recovery system 12, a main refrigerant circuit 42 and a first refrigerant circuit 100, a pressure reduction device 52 followed by an end gas/liquid separator 62. The main refrigerant circuit 42 comprises at least one or more main refrigerant compressors 45, 45a, 45b, and the first refrigerant circuit comprises one or more first refrigerant compressors 101. A hydrocarbon feed stream 10 is passed through the NGL recovery system 12 to produce a methane-enriched overhead stream 20, which is subsequently cooled and liquefied by the first and second refrigerant circuits. The pressure of the liquefied stream is reduced and the resulting mixed-phase stream 60 is passed through the end gas/liquid separator 62 to provide an end gaseous stream 70 and a liquefied hydrocarbon product stream 80. The loading power of the one or more main refrigerant compressors and the one or more first refrigerant compressors is maximized to their maximum load by adjusting temperature of the liquefied stream to change the amount of end gaseous stream and by controlling an amount of the end gaseous stream being fed into the methane-enriched overhead stream 20 in a recycle stream 90b.
대표청구항▼
1. A method of liquefying a hydrocarbon stream, comprising at least the steps of: (a) providing a liquefaction system comprising at least an NGL recovery system, a main refrigerant circuit and a first refrigerant circuit and a pressure reducing device followed by an end gas/liquid separator, the mai
1. A method of liquefying a hydrocarbon stream, comprising at least the steps of: (a) providing a liquefaction system comprising at least an NGL recovery system, a main refrigerant circuit and a first refrigerant circuit and a pressure reducing device followed by an end gas/liquid separator, the main refrigerant circuit comprising at least one or more main refrigerant compressors, and the first refrigerant circuit comprising one or more first refrigerant compressors;(b) passing a hydrocarbon feed stream through the NGL recovery system to produce a methane-enriched overhead stream from the hydrocarbon feed stream;(c) passing the methane-enriched overhead stream through at least a first compressor to provide a methane-compressed stream;(d) cooling the methane-compressed stream against a first refrigerant in the first refrigerant circuit and subsequently liquefying the methane-compressed stream against a main refrigerant in the main refrigerant circuit, to provide a first liquefied stream;(e) reducing the pressure of the first liquefied stream to provide a mixed-phase stream;(f) passing the mixed-phase stream through the end gas/liquid separator to provide an end gaseous stream and a liquefied hydrocarbon product stream;(g) feeding at least a recycle fraction of the end gaseous stream into the methane-enriched overhead stream or the methane-compressed stream upstream of at least a part of said cooling against the first refrigerant in the first refrigerant circuit;(h) maximizing the loading power of the one or more main refrigerant compressors and the one or more first refrigerant compressors to a predetermined maximum load by adjusting the temperature (Tx) of the first liquefied stream to change the amount of the end gaseous stream from the end gas/liquid separator and controlling the amount in the recycle fraction of the end gaseous stream being fed in step (g). 2. The method as claimed in claim 1, wherein said producing of the methane-enriched overhead stream in step (b) comprises extracting a C2+stream from the hydrocarbon feed stream and providing a C2+enriched bottom stream. 3. The method as claimed in claim 1, wherein the NGL recovery system comprises an expander, an NGL recovery column, and one or more turbo-compressors mechanically interlinked with the expander to be driven by the expander, and wherein step (b) further comprises: passing at least a fraction of the hydrocarbon feed stream through the expander to provide a mixed-phase feed stream;passing the mixed-phase feed stream into the NGL recovery column, which produces an overhead stream; and,passing the overhead stream through the turbo-compressor to produce the methane-enriched overhead stream. 4. The method as claimed in claim 3, wherein the pressure in the NGL recovery column is less than 40 bar. 5. The method as claimed in claim 3, wherein the pressure in the NGL recovery column is in the range from 15 to 45 bar. 6. The method as claimed in claim 1, wherein the first refrigerant circuit comprises at least one heat exchanger for cooling the hydrocarbon feed stream and at least one heat exchanger for cooling the methane-compressed stream. 7. The method as claimed in claim 1, further comprising passing the end gaseous stream through one or more end-compressors to provide an end-compressed stream prior to step (g) and wherein the recycle fraction of the end gaseous stream is drawn from the end compressed stream. 8. The method as claimed in claim 1, wherein the pressure of the methane-enriched overhead stream and the pressure of the recycle fraction of the end-compressed stream are in the range of 15 to 45 bar. 9. The method as claimed in claim 1, wherein the at least first compressor is commonly driven with at least one of the first refrigerant compressors. 10. The method as claimed in claim 1, wherein the hydrocarbon feed stream is a natural gas stream and the liquefied hydrocarbon product stream is a liquefied natural gas stream. 11. The method as claimed in claim 1, wherein said adjusting in step (h) of the temperature (Tx) of the first liquefied stream and said controlling of the amount in the recycle fraction of the end gaseous stream being fed in step (g) increases the production of the liquefied hydrocarbon product stream. 12. The method as claimed in claim 1, wherein said maximizing the loading power in step (h) comprises shifting of power load between the one or more first refrigerant compressors and the one or more main refrigerant compressors. 13. Apparatus for liquefying a hydrocarbon stream, the apparatus at least comprising: an NGL recovery system to extract a C2+stream from a hydrocarbon feed stream to provide at least a methane-enriched overhead stream and a C2+enriched bottom stream;at least a first compressor to provide a methane-compressed stream from the methane-enriched overhead stream;a first cooling stage to cool the methane-compressed stream to provide a cooled methane-compressed stream, followed by a main cooling stage to liquefy the cooled methane-compressed stream to provide a first liquefied stream, wherein the first cooling stage comprises a first refrigerant circuit comprising one or more first refrigerant compressors and wherein the main cooling stage comprises a main refrigerant circuit comprising one or more main refrigerant compressors;a pressure reducing device to reduce the pressure of the first liquefied stream to provide a mixed-phase stream;an end gas/liquid separator to separate the mixed-phase stream into an end gaseous stream and a liquefied hydrocarbon product stream;a recycle fraction line to feed at least a recycle fraction of the end gaseous stream into the methane-enriched overhead stream or the methane-compressed stream upstream of at least part of the first cooling stage; anda control system arranged to maximize the loading power of the one or more main refrigerant compressors and the one or more first refrigerant compressors at their maximum load, by adjusting the temperature (Tx) of the first liquefied stream to change the amount of the end gaseous stream from the end gas/liquid separator, and to control the amount in the recycle fraction of the end-compressed stream in the recycle fraction line. 14. The apparatus of claim 13, wherein the NGL recovery system comprises an expander arranged to expand at least a fraction of the hydrocarbon feed stream to provide a mixed-phase feed stream;an NGL recovery column to receive the mixed-phase feed stream and to produce an overhead stream; andone or more turbo-compressors mechanically interlinked with the expander to be driven by the expander to receive the overhead stream and produce the methane-enriched overhead stream. 15. The apparatus of claim 13, further comprising one or more end-compressors to compress the end gaseous stream to provide an end-compressed stream, wherein the recycle fraction line connects the end-compressed stream with the methane-enriched overhead stream. 16. The apparatus of claim 13, wherein at least one of the one or more first refrigerant compressors and the at least first compressor are mechanically interlinked and commonly driven. 17. The method as claimed in claim 3, wherein the pressure in the NGL recovery column is ≦35 bar. 18. The method as claimed in claim 3, wherein the pressure in the NGL recovery column is in the range from 20 to 35 bar. 19. The apparatus as claimed in claim 13, wherein the at least first compressor is provided between the NGL recovery system and the NGL recovery system and the main cooling stage such that the methane-enriched overhead stream as obtained from the NGL recovery system is passed through said at least first compressor prior to passing into the main cooling stage. 20. The method as claimed in claim 1, wherein said methane-enriched overhead stream as obtained from the NGL recovery system is passed through said at least first compressor prior to said liquefying to provide said methane-compressed stream.
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