[미국특허]
Method and system to unify and display simulation and real-time plant data for problem-solving
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
G06G-007/48
G05B-017/02
G06F-017/50
출원번호
US-0875680
(2013-05-02)
등록번호
US-9442475
(2016-09-13)
발명자
/ 주소
Subramanian, Ashok R.
Lingard, Simon
Yamashita, Yoshio
출원인 / 주소
Aspen Technology, Inc.
대리인 / 주소
Hamilton, Brook, Smith & Reynolds, P.C.
인용정보
피인용 횟수 :
4인용 특허 :
57
초록▼
A computer-based method and system brings together data from two business domains: real-time actual plant status operation data and predictive process simulation data based upon a design specification. This method and system correlates the plant data and the simulation data, and displays the results
A computer-based method and system brings together data from two business domains: real-time actual plant status operation data and predictive process simulation data based upon a design specification. This method and system correlates the plant data and the simulation data, and displays the results side-by-side for the user. The results assist the user, to determine whether the plant is operating properly, and to make further improvements to both the plant assets and to the simulation models. The invention assists with monitoring, maintaining, trouble shooting, and problem solving of plant operation. The invention facilitates a progressive visual collaborative environment between plant operation and process engineering teams, where engineers from respective domains may socialize and trouble shoot problems. The Progressive Visual Collaboration helps professionals with searching, sharing, mapping, analyzing, framing problems, removing ambiguity and uncertainty by considering facts and figures, and providing a progressive workflow that solves plant problems.
대표청구항▼
1. A computer-implemented method of managing data for at least one user comprising: sensing actual real-time processing plant operation status data for at least one asset from a set of assets of a processing plant through at least one sensor;recording, to a computer server, the actual real-time proc
1. A computer-implemented method of managing data for at least one user comprising: sensing actual real-time processing plant operation status data for at least one asset from a set of assets of a processing plant through at least one sensor;recording, to a computer server, the actual real-time processing plant operation status data sensed from the at least one sensor;performing a simulation, through at least one simulation model from a set of simulation models of a planned process design specification, through a computer-implemented simulation engine;recording process design specification data from the simulation, through the computer-implemented simulation engine;correlating the actual real-time processing plant operation status data and the process design specification data through a computer-implemented correlation engine, into a set of correlated data;displaying the set of correlated data, to the at least one user through a computer display, such that the actual real-time processing plant operation status data and the process design specification data are streaming, and visually presented, concurrently, to the at least one user at the same time in a side-by-side manner; anddisplaying at least one set of further details of the set of correlated data, based upon interaction from the at least one user through a user interface, said displaying at least one set being by:(i) locating at least one plant identifier within the actual real-time processing plant operation status data, when presented with a search command by the at least one user,(ii) associating the at least one plant identifier to at least one simulation model variable of the at least one simulation model; and(iii) displaying the at least one plant identifier together with the at least one simulation model variable and together with the at least one set of further details of the set of correlated data, wherein based on user selection, and over a user-specified time range, the displayed at least one set of further details of the set of correlated data includes real-time data or live data and zero or more of the following: time-averaged data, historical averaged data, trend data, and historical performance trend data. 2. The method of claim 1, wherein the actual real-time processing plant operation status data is used as feedback and provided to the at least one simulation model, thereby improving accuracy of the at least one simulation model. 3. The method of claim 1, wherein a plurality of scenarios may be simulated by adjusting model parameters of the at least one simulation model and further performing the simulation. 4. The method of claim 1, including a further step of: applying a scenario, from a plurality of scenarios, to the set of assets, to resolve an issue. 5. The method of claim 1, wherein the at least one set of further details of correlated data includes, based on user selection, and over a user-specified time range, at least one of the following: a graph, a pictograph, a bar graph, a scatter plot, a pie graph, a histogram, a bar chart, a pie chart, a Gantt chart, a line cart, a candlestick chart, or a table. 6. The method of claim 1, wherein the actual real-time processing plant operation status data and the process design specification data are displayed together in a manner in which they share the same timeline, the same time scale, the same current time, and the same previous start time, and are displayed within a user-specified time range. 7. The method of claim 1, wherein the set of correlated data forms a plurality of sets of correlated data which are displayed concurrently with each other. 8. The method of claim 1, wherein the computer-implemented simulation engine and the at least one sensor are at different geographic locations, and the actual real-time processing plant operation status data and the process design specification data are linked through a computer network. 9. The method of claim 1, wherein planned estimates for the actual real-time processing plant operation status data are compared against actual results for the actual real-time processing plant operation status data. 10. The method of claim 1, wherein the computer display is implemented using a computer monitor, personal computer, laptop, desktop, phone, smart phone, mobile phone, projection device or other computer device. 11. The method of claim 1, wherein the at least one simulation model includes multiple versions, and multiple users may perform modifications to the at least one simulation model, where the modifications may be performed in either a shared or private manner, where the multiple users need not be in the same geographic location, and where the multiple versions may be saved and restored. 12. The method of claim 1, including the further steps of: storing content in content storage, the content including user profile information, authentication information, and membership; andallowing the at least one user to search, through a search service, for actual real-time processing plant operation status data and process design specification data. 13. The method of claim 12, further comprising: extracting metadata, through the search service, from the at least one simulation model and the actual real-time processing plant operation status data, and indexing the extracted metadata into the search. 14. The method of claim 1, further comprising: mapping the at least one plant identifier to the at least one simulation model variable based upon a user selection of the at least one plant identifier and the at least one simulation model. 15. The method of claim 1, further comprising: retrieving the actual real-time processing plant operation status data from a live plant data service, and retrieving the process design specification data through an enterprise service bus based upon a granted request to a resource manager;further correlating the retrieved actual real-time processing plant operation status data and the retrieved process design specification data through the computer-implemented correlation engine, into the set of correlated data; andfurther displaying the set of correlated data, to the at least one user through the computer display, such that the retrieved actual real-time processing plant operation status data and the retrieved process design specification data are streaming, and visually presented, concurrently, to the at least one user at the same time in a side-by-side manner. 16. A computer system for use in managing data for at least one user, comprising the following computer-implemented elements: at least one sensor that senses actual real-time processing plant operation status data for at least one asset from a set of assets of a processing plant;a computer server that records the actual real-time processing plant operation status data sensed from the at least one sensor;a computer-implemented simulation engine that performs a simulation, through at least one simulation model from a set of simulation models of a planned process design specification, and records process design specification data from the simulation;a computer-implemented correlation engine that correlates the actual real-time processing plant operation status data and the process design specification data, into a set of correlated data;a computer display that displays the set of correlated data, to the at least one user, such that the actual real-time processing plant operation status data and the process design specification data are streaming, and visually presented, concurrently, to the at least one user at the same time in a side-by-side manner; anda user interface that the user interacts with, to display, through the computer display, at least one set of further details of the set of correlated data, wherein the computer-implemented correlation engine further:locates at least one plant identifier, within the actual real-time processing plant operation status data, when presented with a search command by the at least one user;associates the at least one plant identifier to at least one simulation model variable of the at least one simulation model; anddisplays the at least one plant identifier together with the at least one simulation model variable and together with the at least one set of further details of the set of correlated data, wherein based on user selection, and over a user-specified time range, the displayed at least one set of further details of the set of correlated data includes real-time data or live data and zero or more of the following: time-averaged data, historical averaged data, trend data, and historical performance trend data. 17. The computer system of claim 16, wherein the actual real-time processing plant operation status data is used as feedback and provided to the at least one simulation model, thereby improving accuracy of the at least one simulation model. 18. The computer system of claim 16, wherein the computer-implemented simulation engine simulates a plurality of scenarios by adjusting model parameters of the at least one simulation model and further performing the simulation. 19. The computer system of claim 16, wherein the computer-implemented simulation engine further: applies a scenario, from a plurality of scenarios, to the set of assets, to resolve an issue. 20. The computer system of claim 16, wherein the at least one set of further details of the set of correlated data includes, based on user selection, and over a user-specified time range, at least one of the following: a graph, a pictograph, a bar graph, a scatter plot, a pie graph, a histogram, a bar chart, a pie chart, a Gantt chart, a line cart, a candlestick chart, or a table. 21. The computer system of claim 16, wherein the actual real-time processing plant operation status data and the process design specification data are displayed together in a manner in which they share the same timeline, the same time scale, the same current time, and the same previous start time, and are displayed within a user-specified time range. 22. The computer system of claim 16, wherein the set of correlated data forms a plurality of sets of correlated data which are displayed concurrently with each other. 23. The computer system of claim 16, wherein the computer-implemented simulation engine and the at least one sensor are at different geographic locations, and the actual real-time processing plant operation status data and the process design specification data are linked through a computer network. 24. The computer system of claim 16, wherein planned estimates for the actual real-time processing plant operation status data are compared against actual results for the actual real-time processing plant operation status data. 25. The computer system of claim 16, wherein the computer display is implemented using a computer monitor, personal computer, laptop, desktop, phone, smart phone, mobile phone, or other computer device. 26. The computer system of claim 16, wherein the at least one simulation model includes multiple versions, and multiple users may perform modifications to the at least one simulation model, where the modifications may be performed in either a shared or private manner, where the multiple users need not be in the same geographic location, and where the multiple versions may be saved and restored. 27. The computer system of claim 16, further comprises: content storage storing content, the content including user profile information, authentication information, and membership data; andthe user interface allowing the at least one user to search, through a search service, for actual real-time processing plant operation status data and process design specification data. 28. A computer program product comprising: one or more non-transitory computer-readable storage media having computer-executable components for use in managing information for a user, said components comprising:at least one sensor that senses actual real-time processing plant operation status data for at least one asset from a set of assets of a processing plant;a computer server that records the actual real-time processing plant operation status data sensed from the at least one sensor;a computer-implemented simulation engine that performs a simulation, through at least one simulation model from a set of simulation models of a planned process design specification, and records process design specification data from the simulation;a computer-implemented correlation engine that correlates the real-time processing plant operation status data and the process design specification data, into a set of correlated data;a display driver that displays the set of correlated data, to the at least one user, such that the actual real-time processing plant operation status data and the process design specification data are streaming, and visually presented, concurrently, to the at least one user at the same time in a side-by-side manner; anda user interface that the user interacts with, to display, through the computer display, at least one set of further details of the correlated data, wherein the computer-implemented correlation engine further:locates at least one plant identifier, within the actual real-time processing plant operation status data, when presented with a search command by the at least one user;associates the at least one plant identifier to at least one simulation model variable of the at least one simulation model; anddisplays the at least one plant identifier together with the at least one simulation model variable and together with the at least one set of further details of the set of correlated data, wherein based on user selection, and over a user-specified time range, the displayed at least one set of further details of the set of correlated data includes real-time data or live data and zero or more of the following: time-averaged data, historical averaged data, trend data, and historical performance trend data.
Vance, Michael Steffen; Chugh, Jasdeep Singh; Malekzadeh, Feridoon; Goulart, Valerie Lynn; Barton, Jupiter Macleod; Benson, Jared T.; Robertson, Christian; Shah, Shilpa R.; White, Gabriel J., Portion of a display screen with a user interface.
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