Method and system for forming plug and play metal compound catalysts
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
B01J-023/46
B01J-037/08
B01J-037/04
B01J-021/08
B01J-021/04
B01J-023/10
B01J-021/06
B01J-023/02
B01J-031/02
B01J-008/00
B01J-023/83
B01J-027/02
B01J-027/14
B01J-027/20
B01J-027/24
B01J-037/34
B01J-023/40
B01J-023/58
B01J-023/63
B01J-035/00
B01J-023/42
C07C-005/10
B01J-023/00
B01J-035/02
B01J-023/44
B82Y-040/00
B01J-037/02
출원번호
US-0887187
(2015-10-19)
등록번호
US-9597662
(2017-03-21)
발명자
/ 주소
Biberger, Maximilian A.
Lehman, Jr., Stephen Edward
Kevwitch, Robert Matthew
Yin, Qinghua
Kingsley, Jesudos J.
출원인 / 주소
SDCmaterials, Inc.
대리인 / 주소
Morrison & Foerster LLP
인용정보
피인용 횟수 :
2인용 특허 :
362
초록▼
A metal compound catalyst is formed by vaporizing a quantity of catalyst material and a quantity of carrier thereby forming a vapor cloud, exposing the vapor cloud to a co-reactant and quenching the vapor cloud. The nanoparticles are impregnated onto supports. The supports are able to be used in exi
A metal compound catalyst is formed by vaporizing a quantity of catalyst material and a quantity of carrier thereby forming a vapor cloud, exposing the vapor cloud to a co-reactant and quenching the vapor cloud. The nanoparticles are impregnated onto supports. The supports are able to be used in existing heterogeneous catalysis systems. A system for forming metal compound catalysts comprises means for vaporizing a quantity of catalyst material and a quantity of carrier, quenching the resulting vapor cloud, forming precipitate nanoparticles comprising a portion of catalyst material and a portion of carrier, and subjecting the nanoparticles to a co-reactant. The system further comprises means for impregnating the of supports with the nanoparticles.
대표청구항▼
1. A supported catalyst, comprising: a. a support structure comprising an oxide,b. a nanoparticle wherein the nanoparticle has been reacted with a co-reactant, comprising:i) a catalyst portion, andii) a carrier portion, said carrier portion comprising an oxide;wherein the carrier portion is bonded t
1. A supported catalyst, comprising: a. a support structure comprising an oxide,b. a nanoparticle wherein the nanoparticle has been reacted with a co-reactant, comprising:i) a catalyst portion, andii) a carrier portion, said carrier portion comprising an oxide;wherein the carrier portion is bonded to the support structure through an oxide-oxide bond. 2. The supported catalyst of claim 1 wherein the catalyst portion comprises a material selected from the group consisting of a metal, a metal compound, a metal alloy, and any combination thereof. 3. The supported catalyst of claim 1 wherein the oxide carrier portion comprises a material selected from the group consisting of silica, alumina, yttria, zirconia, titania, ceria, baria, and any combination thereof. 4. The supported catalyst of claim 1, wherein the oxide carrier portion comprises alumina. 5. The supported catalyst of claim 1, wherein the oxide carrier portion comprises ceria. 6. The supported catalyst of claim 1, wherein the catalyst portion comprises a transition metal. 7. The supported catalyst of claim 1, wherein the catalyst portion comprises a platinum group metal. 8. The supported catalyst of claim 1, wherein the catalyst portion comprises platinum. 9. The supported catalyst of claim 1, wherein the catalyst portion comprises palladium. 10. The supported catalyst of claim 1, wherein the catalyst portion comprises rhodium. 11. The supported catalyst of claim 1, wherein the co-reactant comprises a reactant selected from the group consisting of a carbon compound, a nitrogen compound, a phosphorus compound, an oxygen compound, a hydrogen compound, a sulfur compound, and any combination thereof. 12. The supported catalyst of claim 1, wherein the support structure comprises a porous oxide. 13. The supported catalyst of claim 1, wherein the support structure comprises alumina. 14. The supported catalyst of claim 1, wherein the catalyst portion comprises a platinum group metal, the oxide carrier portion comprises alumina, and the support structure comprises alumina. 15. The supported catalyst of claim 1, wherein the catalyst portion comprises platinum, the oxide carrier portion comprises alumina, and the support structure comprises alumina. 16. The supported catalyst of claim 1, wherein the catalyst portion comprises palladium, the oxide carrier portion comprises alumina, and the support structure comprises alumina. 17. The supported catalyst of claim 1, wherein the catalyst portion comprises rhodium, the oxide carrier portion comprises alumina, and the support structure comprises alumina.
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