Polymeric nanofibrous composite membranes for energy efficient ethanol dehydration
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
B01D-061/36
B01D-069/12
B01D-069/14
B01D-071/02
B01D-071/26
B01D-071/38
C07C-029/76
C12G-003/08
B01D-071/10
B01D-071/44
출원번호
US-0556473
(2014-12-01)
등록번호
US-9862665
(2018-01-09)
발명자
/ 주소
Chu, Benjamin
Hsiao, Benjamin S.
Mahajan, Devinder
Yeh, Tsung-Ming
출원인 / 주소
The Research Foundation for the State University of New York
대리인 / 주소
Carter, DeLuca, Farrell & Schmidt, LLP
인용정보
피인용 횟수 :
0인용 특허 :
18
초록
Membranes are provided for energy efficient purification of alcohol by pervaporation. Such membranes include a nanofibrous scaffold in combination with a barrier layer. The membranes also include zeolites in the barrier layer. The membranes may, in embodiments, also include a substrate.
대표청구항▼
1. A method for purifying an alcohol by pervaporation, the method comprising: contacting an alcohol with an article comprising:a nanofibrous scaffold possessing at least one zeolite, the nanofibrous scaffold comprising fibers having a diameter of from about 1 nm to about 20,000 nm; anda hydrophilic
1. A method for purifying an alcohol by pervaporation, the method comprising: contacting an alcohol with an article comprising:a nanofibrous scaffold possessing at least one zeolite, the nanofibrous scaffold comprising fibers having a diameter of from about 1 nm to about 20,000 nm; anda hydrophilic barrier layer having a thickness from about 0.25 μm to about 20 μm on at least a portion of a surface of said nanofibrous scaffold, the hydrophilic barrier layer comprising a hydrophilic polymer selected from the group consisting of crosslinked polyvinyl alcohol, crosslinked polyethylene oxide, derivatives thereof and copolymers thereof, in combination with at least one zeolite,wherein the article separates water from the alcohol. 2. The method of claim 1, wherein the nanofibrous scaffold comprises a polymer selected from the group consisting of polyolefins, polysulfones, fluoropolymers, polyesters, polyamides, polycarbonates, polystyrenes, polynitriles, polyacrylates, polyacetates, polyalcohols, polysaccharides, proteins, polyalkylene oxides, polyurethanes, polyureas, polyimines, polyacrylic acids, polymethacrylic acids, polysiloxanes, poly(ester-co-glycol) copolymers, poly(ether-co-amide) copolymers, derivatives thereof, combinations thereof and copolymers thereof. 3. The method of claim 1, wherein the nanofibrous scaffold comprises a polymer selected from the group consisting of polyethylene, polypropylene, polyethersulfone, polyvinylidene fluoride, polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, nylon 6, nylon 66, nylon 12, polystyrene, polyacrylonitrile, polymethyl methacrylate, polyvinyl acetate, polyvinyl alcohol, chitosan, cellulose, collagen, gelatin, polyethylene oxide, polyethylene glycol, polyvinyl chloride, polyethylene imine, polyvinylpyrrolidone, polydimethylsiloxane, derivatives thereof, combinations thereof and copolymers thereof. 4. The method of claim 1, wherein the nanofibrous scaffold has a thickness of from about 1 μm to about 500 μm. 5. The method of claim 1, wherein the hydrophilic barrier layer has a thickness from about 0.25 to about 20 μm. 6. The method of claim 1, wherein the at least one zeolite of the nanofibrous scaffold, the hydrophilic barrier layer, or both, is selected from the group consisting of type A, type X, type P, type Y, natural zeolites, and combinations thereof. 7. The method of claim 1, wherein the at least one zeolite of the nanofibrous scaffold, the hydrophilic barrier layer, or both, has a mean micropore diameter from about 2.8 Angstroms to about 8 Angstroms. 8. The method of claim 1, wherein the at least one zeolite is present in the hydrophilic barrier layer in amounts from about 0.1% by weight to about 50% by weight of the hydrophilic barrier layer. 9. The method of claim 1, further comprising an additional barrier layer between the nanofibrous scaffold and the hydrophilic barrier layer, the additional barrier layer formed from a material selected from the group consisting of cellulose nanofibers, chitin nanofibers, and combinations thereof, wherein the additional barrier layer has a thickness from about 0.25 μm to about 2.5 μm. 10. The method of claim 1, further comprising a substrate, wherein the nanofibrous scaffold is applied to at least a portion of the substrate. 11. The method of claim 10, wherein the substrate comprises a polymer selected from the group consisting of polyolefins, polyesters, polyamides, polyurethanes, polysulfones, polyureas, fluorinated polymers, derivatives thereof, combinations thereof and copolymers thereof. 12. The method of claim 10, wherein the substrate comprises a polymer selected from the group consisting of polyethylene, polypropylene, polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, nylon 6, nylon 66, nylon 12, polyetherketones, polystyrene, sulfonated polyetherketones, sulfonated polystyrene, cellulose, derivatives thereof, combinations thereof, and copolymers thereof. 13. The method of claim 10, wherein the substrate is selected from the group consisting of polysulfones, cellulose acetates, fluoropolymers, polyamides, polyimides, and combinations thereof, and wherein the substrate has a pore size of from about 5 nm to about 500 nm. 14. The method of claim 1, wherein the pervaporation occurs at a temperature from about 10° C. to about 100° C. 15. A method for purifying an alcohol by pervaporation, the method comprising: contacting an alcohol with an article comprising: a substrate;a nanofibrous scaffold comprising fibers having a diameter of from about 1 nm to about 20,000 nm in combination with at least one zeolite, a surface of the nanofibrous scaffold being applied to the substrate; anda hydrophilic barrier layer having a thickness from about 1 μm to about 10 μm on a surface of the nanofibrous scaffold opposite the surface applied to said substrate, the hydrophilic barrier layer comprising a hydrophilic polymer selected from the group consisting of crosslinked polyvinyl alcohol, crosslinked polyethylene oxide, derivatives thereof and copolymers thereof, in combination with at least one zeolite, the zeolite present in an amount from about 1% by weight to about 10% by weight of the hydrophilic barrier layer,wherein the article separates water from the alcohol. 16. The method of claim 15, wherein the substrate comprises a polymer selected from the group consisting of polyolefins, polyesters, polyamides, polyurethanes, polysulfones, polyureas, fluorinated polymers, derivatives thereof, combinations thereof and copolymers thereof. 17. The method of claim 15, wherein the nanofibrous scaffold comprises a polymer selected from the group consisting of polyolefins, polysulfones, fluoropolymers, polyesters, polyamides, polycarbonates, polystyrenes, polynitriles, polyacrylates, polyacetates, polyalcohols, polysaccharides, proteins, polyalkylene oxides, polyurethanes, polyureas, polyimines, polyacrylic acids, polymethacrylic acids, polysiloxanes, poly(ester-co-glycol) copolymers, poly(ether-co-amide) copolymers, derivatives thereof, combinations thereof and copolymers thereof. 18. The method of claim 15, wherein the nanofibrous scaffold has a thickness of from about 1 μm to about 500 μm and possesses voids with an effective diameter of from about 10 nm to about 200 μm. 19. The method of claim 15, wherein the at least one zeolite of the nanofibrous scaffold, the hydrophilic barrier layer, or both, is selected from the group consisting of type A, type X, type P, type Y, natural zeolites, and combinations thereof, having a mean micropore diameter from about 2.8 Angstroms to about 8 Angstroms. 20. The method of claim 15, wherein the at least one zeolite of the nanofibrous scaffold, the hydrophilic barrier layer, or both, is present in the hydrophilic barrier layer in amounts from about 0.1% by weight to about 50% by weight of the hydrophilic barrier layer. 21. The method of claim 15, further comprising an additional barrier layer between the nanofibrous scaffold and the hydrophilic barrier layer, the additional barrier layer formed from a material selected from the group consisting of cellulose nanofibers, chitin nanofibers, and combinations thereof, wherein the additional barrier layer has a thickness from about 0.25 μm to about 2.5 μm.
Darnell Charles P. (Baton Rouge LA) Koveal Russell J. (Baton Rouge LA) Chen Tan J. (Baton Rouge LA) Ho W. S. Winston (Annandale NJ), Recovery of alcohols from n-paraffins by pervaporation.
Deckman Harry William ; Corcoran ; Jr. Edward William ; Mc Henry James Alexander ; Lai Wenyih Frank ; Czarnetzki Lothar Ruediger,NLX ; Wales William Edward, Zeolite containing composition with a selectivity enhancing coating.
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