Determining out of balance conditions of a washing machine
원문보기
IPC분류정보
국가/구분
United States(US) Patent
등록
국제특허분류(IPC7판)
D06F-037/20
D06F-037/30
G01M-001/16
출원번호
US-0150684
(2016-05-10)
등록번호
US-10060067
(2018-08-28)
발명자
/ 주소
K, Shahid Ali
Kulkarni, Ashutosh
Pillai, Rahul Radhakrishna
출원인 / 주소
HAIER US APPLIANCE SOLUTIONS, INC.
대리인 / 주소
Dority & Manning, P.A.
인용정보
피인용 횟수 :
0인용 특허 :
15
초록▼
Systems and methods for determining an out of balance condition of a washing machine are provided. In particular, a plurality of angular positions of a motor associated with a washing machine can be determined. The washing machine can include a wash tub, and a wash basket rotatably mounted within th
Systems and methods for determining an out of balance condition of a washing machine are provided. In particular, a plurality of angular positions of a motor associated with a washing machine can be determined. The washing machine can include a wash tub, and a wash basket rotatably mounted within the wash tub. The motor is configured to rotate the wash basket within said wash tub. Data indicative of at least a single phase of motor current being applied to the motor can be obtained while the wash basket rotates. The data can be spatially sampled over at least a subset of the plurality of angular positions of the motor. An out of balance condition associated with the washing machine can be determined based at least in part on the sampled data.
대표청구항▼
1. A method of detecting an out of balance condition for a washing machine, the method comprising: determining a plurality of angular positions of a motor associated with a washing machine, the washing machine comprising a wash tub, and a wash basket rotatably mounted within the wash tub, wherein th
1. A method of detecting an out of balance condition for a washing machine, the method comprising: determining a plurality of angular positions of a motor associated with a washing machine, the washing machine comprising a wash tub, and a wash basket rotatably mounted within the wash tub, wherein the motor is configured to rotate the wash basket within said wash tub;receiving data indicative of at least a single phase of motor current being applied to the motor while the wash basket rotates;spatially sampling the data indicative of the at least a single phase of motor current at each determined angular position of the motor;selecting a frequency band associated with the motor current, based at least in part on a rotational speed of the motor, by: determining a fundamental frequency associated with the motor current based at Least in part on one or more motor specifications: anddetermining a sideband frequency of the motor current with reference to the fundamental frequency based at least in part on the rotational speed; anddetermining an out of balance condition associated with the washing machine based at least in part on the sampled data and the selected frequency band. 2. The method of claim 1, wherein receiving data indicative of at least a single phase of motor current comprises receiving data indicative of the at least a single phase of motor current while the wash basket is accelerating or decelerating. 3. The method of claim 1, further comprising receiving data indicative of a rotational speed of the motor, and wherein determining a plurality of angular positions of a motor comprises determining a plurality of angular positions of the motor based at least in part on the data indicative of the rotational speed. 4. The method of claim 1, wherein determining a plurality of angular positions of a motor comprises determining a plurality of angular positions of the motor based at least in part on an output signal from one or more position sensors associated with the washing machine. 5. The method of claim 1, further comprising determining a subsequent rotational speed of the wash basket based at least in part on the out of balance condition. 6. The method of claim 5, wherein determining an out of balance condition associated with the washing machine comprises: determining an imbalance index of the washer basket based on a parameter of the motor within the frequency band; andcomparing the imbalance index to an imbalance threshold. 7. The method of claim 6, further comprising estimating an out of balance mass of the washing machine based at least in part on the comparison of the imbalance index to the imbalance threshold. 8. The method of claim 5, wherein determining a subsequent rotational speed of the wash basket comprises increasing the rotational speed of the wash basket to a predetermined increased rotational speed based at least in part on the out of balance condition. 9. The method of claim 8, wherein the predetermined increased rotational speed is determined using a lookup table stored in a memory of the washing machine. 10. The method of claim 1, wherein the at least a single phase of motor current is monitored by a current sensor that is part of an inverter drive control system associated with the motor. 11. The method of claim 1, wherein the washing machine is a direct drive washing machine or a belt driven washing machine. 12. The method of claim 1, wherein the motor associated with the washing machine is a polyphase motor. 13. A system for detecting an out of balance condition for a washing machine, the washing machine comprising a wash tub, a wash basket rotatably mounted within the wash tub, a motor configured to rotate the wash basket within the wash tub and an inverter coupled to the motor, the system comprising: a controller coupled to the inverter, the controller configured to control the inverter to operate the motor to rotate the wash basket at one or more rotational speeds during one or more sampling periods;a sensor configured to monitor at least a single phase of motor current supplied to the motor from the inverter, the sensor providing a signal associated with the single phase of motor current to said controller;wherein the controller is configured to: determine a plurality of angular positions of the motor during at least one of the one or more sample periods;spatially sample the signal associated with the single phase of motor current at each angular position of the plurality of angular positions of the motor;select a frequency band associated with the motor current, based at least in part on a rotational speed of the motor, by: determining a fundamental frequency associated with the motor current based at least in part on one or more motor specifications; anddetermining a sideband frequency of the motor current with reference to the fundamental frequency based at least in part on the rotational speed; anddetermine an out of balance condition associated with the washing machine based at least in part on the spatially sampled signal and the selected frequency band. 14. The system of claim 13, wherein the one or more sampling periods correspond to one or more periods of time wherein the motor is accelerating or decelerating. 15. A washing machine, comprising: a wash tub;a wash basket rotatable mounted within the wash tub;a motor configured to rotate the wash basket within said wash tub;an inverter coupled to the polyphase motor;a sensor configured to monitor at least a single phase of motor current supplied to the motor from the inverter;a controller configured to: spatially sample a signal associated with the at least a single phase of motor current at a plurality of angular positions of the motor;select a frequency band associated with the motor current, based at least in part on a rotational speed of the motor, by: determining a fundamental frequency associated with the motor current based at least in part on one or more motor specifications; anddetermining a sideband frequency of the motor current with reference to the fundamental frequency based at least in part on the rotational speed; anddetermine an out of balance condition associated with the washing machine based at least in part on a spectrum of the spatially sampled signal and the selected frequency band. 16. The washing machine of claim 15, wherein the controller is configured to spatially sample the signal during one or more sampling periods wherein the motor is accelerating or decelerating.
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이 특허에 인용된 특허 (15)
Suel, II, Richard D.; Warmuth, David Duane; Dunn, David Scott; Kappler, Jerrod Aaron; Kollipara, Meher P.; Filippa, Mariano Pablo, Apparatus and method for detecting unbalanced loads in a washing machine.
Farrington Eric K. (Lincoln Township ; Berrien County MI) Sharp Brenner M. (St. Joseph MI) Vukorpa Victor M. (St. Joseph Township ; Berrien County MI) Mason Anthony (Lincoln Township ; Berrien County, Balancer for an automatic washer.
Hoppe, Christopher Gregory; Hawkins, Larry Lee; Watkins, Derek Lee; Weaver, Mark Aaron; Finch, Michael Francis; Froelicher, Stephen Bernard; Oukrop, Benton Bartley, Clothes washer accelerating systems and methods.
Dausch Mark E. (Latham NY) Whipple ; III Walter (Amsterdam NY) Badami Vivek V. (Schenectady NY) Jacobus Dwight W. (Louisville KY) Payne Thomas R. (Louisville KY), Out-of-balance condition detecting system with lid actuated switching assembly.
Dausch Mark E. (Latham NY) Badami Vivek V. (Schenectady NY) McGrath Donald T. (Scotia NY) Whipple ; III Walter (Amsterdam NY), System and method for detecting and interrupting an out-of-balance condition in a washing machine.
Berkcan Ertugrul (Schenectady NY) Welles ; II Kenneth B. (Scotia NY), System based on inductive coupling for sensing spin speed and an out-of-balance condition.
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