[특허]Tufting machine and method of tufting

Tufting machine and method of tufting 원문보기

IPC분류정보
국가/구분	United States(US) Patent 등록
국제특허분류(IPC7판)	D05C-015/30 D05C-015/10 D05C-015/20 D05C-015/22 D05C-015/24 D05C-015/34 D05C-015/26 D05C-011/00
출원번호	US-0457036 (2017-03-13)
등록번호	US-10233578 (2019-03-19)
발명자 / 주소	Hall, Wilton
출원인 / 주소	Card-Monroe Corp.
대리인 / 주소	Womble Bond Dickinson (US) LLP
인용정보	피인용 횟수 : 0 인용 특허 : 259

초록 ▼

A tufting machine for selectively forming tufts of yarns, including different color or type yarns, for forming patterned tufted articles such as carpets. A series of needles are reciprocated into and out of a backing material being fed through the tufting machine and are engaged by a series of gauge parts so as to pick-up loops of yarns from the needles. The gauge parts will be selectively controlled by activators to extend or retract the gauge parts to positions or elevations sufficient to pick-up or not pick-up loops of yarns from the needles. The feeding of the yarns to the needles further will be controlled to back-rob yarns not picked-up by the gauge parts, while the backing feed will be controlled to enable formation of tufts at an increased rate over the pattern stitch rate for the pattern of the tufted article being formed.

대표청구항 ▼

1. A method of forming tufted patterns, comprising: feeding a series of yarns to a series of needles;feeding a backing along a path of travel through a tufting machine;reciprocating at least a portion of the needles carrying the yarns into and out of the backing and engaging the needles with a series of gauge parts and picking loops of yarns therefrom;moving the gauge parts in a substantially vertical direction with respect to a direction of reciprocation of the needles so as to position selected ones of the gauge parts with respect to corresponding needles so that the selected ones of the gauge parts engage their corresponding needles to pick-up loops of yarns therefrom while other ones of the gauge parts are placed in a no-sew position so as to not pick-up loops of yarns from the needles; andcontrolling the feeding of yarns to the needles in conjunction with the selective engagement of the needles by the gauge parts so as to control formation of the loops of yarns picked up by the gauge parts and maintain yarns not picked up by the gauge parts with the needles. 2. The method of claim 1, wherein feeding the backing through the tufting machine comprises feeding the backing at an increased stitch rate approximately equivalent to a fabric stitch rate for the tufted article increased by a sufficient amount such that at selected stitch locations of the pattern being formed in the backing, a number of yarns are inserted into the backing, and non-selected yarns are back-robbed from such stitch locations, while loops of selected yarns appear at such stitch locations are captured by the gauge parts to form a series of tufts per inch approximately matching the desired stitch rate. 3. The method of claim 2 and wherein presenting a desired number of yarns comprises shifting at least some of the needles carrying the yarns transversely with respect to the feeding of the backing. 4. The method of claim 1, wherein moving the gauge parts comprises activating a series of actuators associated with the gauge parts to retract or extend the selected ones of the gauge parts to position a throat of each of the selected ones of the gauge parts with respect to the needles to pick-up loops of yarns therefrom. 5. The method of claim 1, wherein moving the gauge parts in a substantially vertical direction comprises moving the gauge parts along a path of travel at an angle ranging from approximately 1° to approximately 10° with respect to the direction of reciprocation of the needles. 6. A tufting machine, comprising: backing feed rolls feeding a backing material through the tufting machine;one or more needle bars each having a series of needles spaced therealong, the needles being reciprocated into and out of the backing material;a yarn feed mounted along the tufting machine and feeding yarns to each of the needles;gauge parts positioned below the backing material, the gauge parts each comprising a body with a throat extending at an angle with respect to the body, wherein the gauge parts are extensible in a substantially vertical direction as the gauge parts are reciprocated toward and away from the needles penetrating the backing; anda series of actuators each coupled to one of the gauge parts and selectively actuatable so as to move the throats of selected ones of the gauge parts between a non-engaging position and an extended pick-up position with respect to a penetration depth of an associated one of the needles to pick-up a loop of yarn therefrom;wherein the feeding of the yarns is controlled in coordination with the movement of the selected ones of the gauge parts by the actuators to form tufts of yarns of selected pile heights in the backing material. 7. The tufting machine of claim 6, further comprising a shift mechanism for shifting said at least one needle bar transversely across the backing material, and wherein said control system further comprises programming enabling said control system to coordinate control shifting of said at least one needle bar by said shift mechanism, feeding of the backing material by said backing feed rolls, control of said actuators, and control said yarn feed mechanism to control feeding of the yarns to said needles as said needles are reciprocated into and out of the backing so as to present a series of yarns to selected stitch locations along the backing material and withdraw yarns where a loop of such yarns is not picked up by one of said gauge parts with the reciprocation of said needles out of the backing as the backing material is moved through the tufting zone at an operative stitch rate that is sufficiently greater than a pattern stitch rate for the pattern being formed to provide a number of tufts per inch of face yarns retained in the backing approximately equivalent to the pattern stitch rate. 8. The tufting machine of claim 6 and wherein said gauge parts comprise level cut loop loopers or hooks. 9. The tufting machine of claim 6, wherein said actuators comprise hydraulic or pneumatic cylinders.

이 특허에 인용된 특허 (259)

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Yamamoto Masaya (Osaka JPX) Ikeda Kenji (Osaka JPX), Sewing device for use in multi-needle sewing machine.
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Morgante, Michael R.; Bishop, Mike; Stanfield, Randall E.; Vaughen, Eric J.; Prichard, Richard, Single end servo motor driven scroll pattern attachment for tufting machine and computerized design system for tufting carpet.
상세보기
Slattery Ian (Hixson TN), Staggered needle bar for tufting machines.
상세보기
Hall, Wilton; Christman, Jr., William M., Stitch distribution control system for tufting machines.
상세보기
Hall, Wilton; Christman, Jr., William M., Stitch distribution control system for tufting machines.
상세보기
Tsunoda,Koji, Swinging switch device.
상세보기
Wiley Thomas W. (Asheville NC) Joyce William R. (Gerton NC), System and method for aligning fabric.
상세보기
Hall, Wilton; Christman, Jr., William M., System and method for control of the backing feed for a tufting machine.
상세보기
Hall, Wilton; Christman, Jr., William M., System and method for control of the backing feed for a tufting machine.
상세보기
Hall, Wilton; Godfrey, Cody; Neely, Marshall Allen, System and method for forming artificial/synthetic sports turf fabrics.
상세보기
Hall, Wilton; Woodall, Todd; Mathews, Ricky E., System and method for forming patterned artificial/synthetic sports turf fabrics.
상세보기
Christman, Jr., William M.; Hall, Wilton, System and method for forming tufted patterns.
상세보기
Christman, Jr.,William M., System and method for pre-tensioning backing material.
상세보기
Hall, Wilton, System and method for tufting sculptured and multiple pile height patterned articles.
상세보기
Dabrowa,Paul M.; Thompson,Charlie; Poindexter,Dina; Kuhels,Katrina; Swift,Ashlee, System and method of producing multi-colored carpets.
상세보기
Dabrowa,Paul; Thompson,Charlie; Poindexter,Dina; Kuhels,Katrina; Swift,Ashlee, System and method of producing multi-colored carpets.
상세보기
McGowan O. W. ; Gustashaw David H. ; Wheeler Shawn L. ; Channell James T. ; Daley Daniel H., System for controlling tension of a primary backing material in a tufting machine.
상세보기
Ownbey Charles J. ; Whitener Michael K. ; Browning Tommy P., System for directional air enhancement of a textile tufting machine.
상세보기
Morrison Gerald ; Berger M. Steven, Tangential drive needle bar shifter for tufting machines.
상세보기
Padgett ; III William P. (Rome GA), Textured surface effect fabric.
상세보기
Padgett ; III William P. (Rome GA), Textured surface effect fabric and methods of manufacture.
상세보기
Hamilton Wayne M. ; Mullinax Larry E., Tufted articles and related processes.
상세보기
Funasako, Nobuhiro; Nadabe, Tomihisa; Tani, Naoki, Tufted carpet and backing fabric.
상세보기
Wilson Bobby L. (Ringgold GA), Tufted fabric and method and apparatus for making same.
상세보기
Lovelady,Brian; Frost,Steven; Boyd,Ernest S, Tufted fabric with embedded stitches.
상세보기
Hall, Wilton, Tufted fabric with pile height differential.
상세보기
Curro, John Joseph; Benson, Douglas Herrin; Peck, Daniel Charles, Tufted fibrous web.
상세보기
Hash Juel T. (Ft. Oglethorpe GA), Tufted pile fabric and method and apparatus for making same.
상세보기
Willey Richard C. (LaGrange GA), Tufted pile fabric formed from spun and filament space-dyed yarn.
상세보기
Ingram Gary L. (Ooltewah TN), Tufting apparatus.
상세보기
Satterfield William H. (Dalton GA), Tufting apparatus and method for forming loop pile.
상세보기
Slattery Ian (Hixson TN) Phillips Wheeler E. (Kensington GA), Tufting apparatus for forming loop and cut pile.
상세보기
John Stanley Samilo, Tufting apparatus with dual yarn feed mechanism for producing patterned tufted goods.
상세보기
Samilo John Stanley, Tufting apparatus with yarn pullback mechanism for producing patterned tufted goods.
상세보기
Beasley Max M. (Chattanooga TN), Tufting looper apparatus with opposed clip support.
상세보기
Beverly,Ian, Tufting machine.
상세보기
Itoh Sigeki (Nara JPX) Yoneda Kiyoshi (Osaka JPX), Tufting machine.
상세보기
Johnston, Kendall, Tufting machine.
상세보기
Shortte ; Jr. ; Willard Harmond, Tufting machine.
상세보기
Shortte ; Jr. Willard H. (La Grange GA), Tufting machine.
상세보기
Slattery, Ian, Tufting machine.
상세보기
Kaju Sadayoshi (Osaka JPX), Tufting machine and method for producing design in carpeting and the like.
상세보기
Slattery Ian (Hixson TN), Tufting machine and method for producing level cut and loop pile.
상세보기
Kaju Sadayoshi (Osaka JPX), Tufting machine and method for producing tufted design in carpeting and product with tufted design.
상세보기
Card Roy T. (4012 Creekwood Ter. Chattanooga TN 37421) Card Joseph L. (1515 Edgewood Cir. Chattanooga TN 37405), Tufting machine and method of tufting for producing multiple rows of tufts with single lengths of yarn.
상세보기
Card Roy T. (4012 Creekwood Ter. Chattanooga TN 37421) Card Joseph L. (1515 Edgewood Cir. Chattanooga TN 37405), Tufting machine and method of tufting for producing multiple rows of tufts with single lengths of yarn.
상세보기
Card Roy T. (4012 Creekwood Ter. Chattanooga TN 37421) Card Joseph L. (1515 Edgewood Cir. Chattanooga TN 37405), Tufting machine and method of tufting for producing multiple rows of tufts with single lengths of yarn.
상세보기
Bardsley Harold B. (Euxton ; Near Chorley GB2) Beverley Ian (Blackburn GB2), Tufting machine apparatus.
상세보기
Neely Marshall Allen ; Beatty Paul E., Tufting machine belt driven drive assembly.
상세보기
Crumbliss Robert T. (Chattanooga TN), Tufting machine for overtufting.
상세보기
Slattery Ian (Hixson TN), Tufting machine for overtufting.
상세보기
Crossley Philip Harold,GBX, Tufting machine for overtufting patterns.
상세보기
Caylor L. Justin (Dalton GA), Tufting machine for producing a variety of pile fabrics.
상세보기
Bearden, John H., Tufting machine for producing athletic turf having a graphic design.
상세보기
Neely Marshall Allen ; Hall Wilton, Tufting machine gauging element configuration.
상세보기
Dedmon George D. (106 Lovella ; Rte. 7 Ringold GA 30736), Tufting machine having an individual needle control system.
상세보기
Dedmon George D. (106 Lovella ; Rte. 7 Ringold GA 30736), Tufting machine having an individual needle control system.
상세보기
Bagnall Arthur F. (Manchester BG2), Tufting machine hook drive.
상세보기
Slattery Ian (Hixson TN), Tufting machine hook for forming low pile fabric.
상세보기
Bardsley Harold B. (Euxton ; Near Chorley GB2), Tufting machine hook module.
상세보기
Bagnall Arthur F. (Whitefield GB2), Tufting machine indexing drive apparatus.
상세보기
Parsons Ronald (Blackburn GB2) Slattery Ian (Great Harwood ; near Blackburn GB2), Tufting machine looper with clip.
상세보기
Bagnall Arthur (Whitefield GB2), Tufting machine needle bar drive.
상세보기
Ok Thol (Chattanooga TN), Tufting machine needle bar shifter.
상세보기
Card Roy T. ; Hall Wilton ; Kilgore Michael L., Tufting machine pattern yarn feed device.
상세보기
Card Roy T. ; Hall Wilton ; Neely Marshall Allen ; Kilgore Michael L., Tufting machine pattern yarn feed mechanism.
상세보기
Satterfield William H. (Dalton GA), Tufting machine patterning apparatus.
상세보기
Beasley Max M. (Chattanooga TN), Tufting machine with adjustable yarn guide tube bank.
상세보기
Czelusniak ; Jr. Paul A. (Eden NC), Tufting machine with modular constructed needle bars.
상세보기
Czelusniak ; Jr. Paul A. (Eden NC), Tufting machine with modular constructed needle bars.
상세보기
Card Roy T., Tufting machine with pattern yarn feed and distribution device.
상세보기
Christman ; Jr. William M., Tufting machine with precision drive system.
상세보기
Christman ; Jr. William M. (Hixson TN), Tufting machine with precision remotely adjustable bedrail assembly and process of controlling the pile heights of tufts.
상세보기
Neely Marshall A. (Soddy-Daisy TN), Tufting machine with self-aligning gauging modules.
상세보기
Neely Marshall A. (Soddy-Daisy TN), Tufting machine with self-aligning gauging modules.
상세보기
Card Roy T. (Chattanooga TN) Hall Wilton (Fort Oglethorpe GA), Tufting machine yarn feed mechanism.
상세보기
Slattery Ian, Tufting machine yarn feed pattern control.
상세보기
Slattery,Ian, Tufting machine yarn feed pattern control.
상세보기
Bardsley Harold B. (Euxton ; near Chorley GB2), Tufting machine yarn feed roller assembly.
상세보기
Bardsley Harold B. (Nr. Chorley GB2), Tufting machine yarn feed roller assembly.
상세보기
Denny Jon P. M. (9 Grange Dr. Emley ; Huddersfield GB2 HD8 9SF), Tufting machines.
상세보기
Slattery Ian (Hixson TN), Tufting machines.
상세보기
Ward Gerald F. (Mellor GB3) Beckett Allan (Pleckgate GB3), Tufting machines.
상세보기
Woodcock Douglas G. (Blackpool GB2), Tufting machines.
상세보기
Spanel Abram N. (344 Stockton St. Princeton NJ 08540) Eiland P. Frank (52 Windsor Rd. Stamford CT 06905) Jacobs David R. (211 Old Norwalk Rd. New Canaan CT 06840), Tufting needle bar and needle bar assembly.
상세보기
Parsons Ronald (Blackburn GB2), Tufting needle modular unit.
상세보기
Bennett Neale Kenneth,GBX ; Reid Alan,GBX, Tufting of level cut pile and loop pile in the same row of stitching.
상세보기
Evans Robert D. (Weston CT) Blezard Robert C. (Harrissville RI), Tufting process and apparatus for manufacturing weatherstripping.
상세보기
Job Pierre G. E. (Dison BEX), Tufting process, and a device for implementing said process.
상세보기
Padgett ; III W. Paul (Rome GA) Lovelady Brian K. (Soddy-Daisy TN), Variable gauge fabric.
상세보기
Padgett ; III W. Paul (Rome GA) Lovelady Brian K. (Soddy-Daisy TN), Variable gauge tufting apparatus.
상세보기
Bardsley Harold Brian (Lancashire GB2), Water cooled tufting machine.
상세보기
Spanel ; Abram N. ; Eiland ; P. Frank ; Jacobs ; David R. ; Buell ; Davi d N., Yarn adjuster for controlling evenness of yarn tufts.
상세보기
Spanel Abram N. (344 Stockton St. Princeton NJ 08540), Yarn clamping means for tufting apparatus.
상세보기
Hall, Wilton; Johnston, Kendall, Yarn color placement system.
상세보기
Hall, Wilton; Johnston, Kendall, Yarn color placement system.
상세보기
Hall, Wilton; Johnston, Kendall, Yarn color placement system.
상세보기
Spanel Abram N. (Princeton NJ) Jacobs David R. (New Canaan CT) Buell David N. (New Canaan CT), Yarn control and feeding apparatus.
상세보기
Neale Bennett GB; Alan Reid GB; Gary Crossley GB; Ian Corson GB, Yarn feed for assembly for a tufting machine.
상세보기
Card Roy T. (4012 Creekwood Ter. Chattanooga TN 37421) Card Joseph L. (1515 Heritage Landing Dr. Chattanooga TN 37405), Yarn feed mechanism for tufting machine.
상세보기
Scott Jimmie D. (Harrison TN), Yarn feed roller assembly.
상세보기
Watkins Charles W. (Ooltewah TN), Yarn feed split roll apparatus for tufting machine.
상세보기
Bardsley Harold B,GBX ; Bagnall Arthur F,GBX, Yarn feed system for a tufting machine.
상세보기
Bagnall Arthur F. (Manchester GB2), Yarn feed system for tufting machines.
상세보기
Card, Roy T.; Christman, Jr., William M.; Smith, II, Sherman W., Yarn feed system for tufting machines.
상세보기
Card,Roy T.; Christman, Jr.,William M.; Smith, II,Sherman W., Yarn feed system for tufting machines.
상세보기
Christman, William; Smith, Sherman W., Yarn feed system for tufting machines.
상세보기
Burgess Keith E., Yarn insertion mechanism.
상세보기
Ingram, Gary L., Yarn tensioning mechanism.
상세보기
Hasegawa Katsumi (Kusatsu JPX) Ohno Michio (Ibaraki JPX), Yarn winding apparatus.
상세보기

IPC	Description
A	생활필수품
A62	인명구조; 소방(사다리 E06C)
A62B	인명구조용의 기구, 장치 또는 방법(특히 의료용에 사용되는 밸브 A61M 39/00; 특히 물에서 쓰이는 인명구조 장치 또는 방법 B63C 9/00; 잠수장비 B63C 11/00; 특히 항공기에 쓰는 것, 예. 낙하산, 투출좌석 B64D; 특히 광산에서 쓰이는 구조장치 E21F 11/00)
A62B-1/08	.. 윈치 또는 풀리에 제동기구가 있는 것

내보내기 구분	파일저장 인쇄 메일전송
구성항목	기본정보 상세정보 관리번호, 국가코드, 자료구분, 상태, 출원번호, 출원일자, 공개번호, 공개일자, 등록번호, 등록일자, 발명명칭(한글), 발명명칭(영문), 출원인(한글), 출원인(영문), 출원인코드, 대표IPC 관리번호, 국가코드, 자료구분, 상태, 출원번호, 출원일자, 공개번호, 공개일자, 공고번호, 공고일자, 등록번호, 등록일자, 발명명칭(한글), 발명명칭(영문), 출원인(한글), 출원인(영문), 출원인코드, 대표출원인, 출원인국적, 출원인주소, 발명자, 발명자E, 발명자코드, 발명자주소, 발명자 우편번호, 발명자국적, 대표IPC, IPC코드, 요약, 미국특허분류, 대리인주소, 대리인코드, 대리인(한글), 대리인(영문), 국제공개일자, 국제공개번호, 국제출원일자, 국제출원번호, 우선권, 우선권주장일, 우선권국가, 우선권출원번호, 원출원일자, 원출원번호, 지정국, Citing Patents, Cited Patents
저장형식	Text(ASCII format) Excel format PIAS분석(.xls)
메일정보	받는사람 (필수) @ 보내는사람 (선택) @ 제목 내용 KISTI 검색결과 이메일 서비스
안내	총 건의 자료가 검색되었습니다. 다운받으실 자료의 인덱스를 입력하세요. (1-10,000) 검색결과의 순서대로 최대 10,000건 까지 다운로드가 가능합니다. 데이타가 많을 경우 속도가 느려질 수 있습니다.(최대 2~3분 소요) 다운로드 파일은 UTF-8 형태로 저장됩니다. 파일의 내용이 제대로 보이지 않을실 때는 웹브라우저 상단의 보기 -> 인코딩 -> 자동선택 여부를 확인하십시오. ~ Text(ASCII format) Excel format

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Tufting machine and method of tufting 원문보기

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